I hear you 100%, OP.
That's something I can't stand about Benchmade. I've spent so much EFFing money on shipping knives back to them it's ridiculous... It would be one thing if I lived down the road, or the next state over, but I live on the opposite side of the continent from Benchmade's Oregon location. I live THREE THOUSAND MILES away - shipping costs about 20$ one-way with minimal insurace. I had to do this
three times with my first Presidio and once with my Bradley Alias - That's quite a lot of money to spend on repairing knives that should never have needed it in the first place.

Plus, they didn't even fix the Alias the last time I sent it in, so I'm once again stuck with the choice between keeping my broken knife or throwing another 20$ down the drain and hoping Benchmade gets it right this time. :barf:
So, yeah, I'm obviously unimpressed that the first two Benchmades I've bought were defective in the first place, but that can happen to any company, I guess. The biggest problem is that instead of just sending me a little envelope full of Omega springs (which would cost Benchmade all of a buck or two, shipping included), they required me to drop
20$ of my own money on shipping, per knife. 20$ of my money to fix
their foul-up. Plus, then they have to ship the knife back to me on their dime - not only is it extremely inconvenient, it's not economical in the slightest for either the customer or the company.
For the money I've wasted on shipping defective knives back to Benchmade, I could have just bought a couple of Kershaws that wouldn't have needed such babying... I really like a few of Benchmade's designs, but they have a worthless warranty policy for someone in my situation (a customer who doesn't live a stone's throw away from the factory). From now on, I'm just going to MacGuyver some omega-springs out of guitar strings or something the next time they break.