My New Forging Press W.I.P.

Joined
Dec 20, 2008
Messages
1,937
Hey guys, this is a W.I.P. that I cheated at a little. I saved all the photos till I got it finished so I can post them all here at once! lol! :D To begin with, This was going to be a 50# tire hammer, but we saw the guys over at mad dwarf workshop using their modified logsplitter to make blades with...and I had to have one! :thumbup: Anyway most of this stuff we already had on hand, or scrounged for. My total cash outlay for a 24 ton Forging press is $315.00 :thumbup::D It involved utilizing almost EVERY single piece of machinery in our shop. From a lowly chop saw, to the biggest lathe and mills we have. a word of caution though, THIS IS NOT A BEGINNERS PROJECT! anyway on to the pics...

28728_411549790241_625615241_5061526_6890415_n.jpg


I sourced this 24' x 1/4" x 3.5" x 5" Cambria I Beam from a good friend of mine who while remodeling her house found this in the roof over her porch.:eek: Here is a 14' piece getting cut into 2 - 72" lengths.

http://sphotos.ak.fbcdn.net/hphotos..._411549795241_625615241_5061527_6759638_n.jpg

This is my Dad welding the 1.0625" x 8" square "H" bar in He's the chief welder/machinist in our shop, the other vertical is being cut as this was taken.

26857_411549800241_625615241_5061528_4412625_n.jpg

26857_411549830241_625615241_5061532_3618896_n.jpg

26857_411549825241_625615241_5061531_5971716_n.jpg


Both Verticals in the process of being installed. Thats a furniture clamp up top to keep the spacing the same from top to bottom. And my son handing his papaw a rod...
 
This WAS a 36" 4.9" hydraulic cylinder off of a John Deere Planter, We cut it down to have 8" of extension.

26857_411549835241_625615241_5061533_2530473_n.jpg


Sliders installed

26857_411549860241_625615241_5061536_1283978_n.jpg
26857_411549870241_625615241_5061537_4198169_n.jpg


our 1930's Kearney & Trekker horizontal mill facing a large piece of plate for the press
26857_411549885241_625615241_5061538_8025818_n.jpg
26857_411549910241_625615241_5061540_4770649_n.jpg


Squaring the other side of the piece in our bridgeport mill
26857_411549915241_625615241_5061541_1313118_n.jpg
26857_411549925241_625615241_5061542_2798529_n.jpg


Close up the center slider section
26857_411549945241_625615241_5061544_6550391_n.jpg


cylinder getting mocked up
26857_411549955241_625615241_5061545_7213180_n.jpg
 
Center Section and all welded up!
26857_411549965241_625615241_5061547_5312158_n.jpg


Remember that piece getting squared up in the bridgeport? INSTALLED!
26857_411549980241_625615241_5061548_5093949_n.jpg


5 Hp Capictor start & Run 220 motor mated to a 2500 PSI 2 stage pump via boston type coupler. :cool::thumbup::D also a 4" pipe hydraulic oil tank
28728_423942245241_625615241_5343454_8351737_n.jpg
28728_423942255241_625615241_5343456_5204006_n.jpg
28728_423942285241_625615241_5343459_8044221_n.jpg


Valve Installed.
28728_423942300241_625615241_5343462_7190893_n.jpg


Wired Up! Dual throw 30 amp Breaker Box
28728_423942390241_625615241_5343475_3917543_n.jpg
 
Slag Catch
28728_423942330241_625615241_5343466_5796311_n.jpg


Scrounged lines and filter from John Deere Excavators.
28728_423942365241_625615241_5343471_326005_n.jpg


Makers Mark
28728_423942405241_625615241_5343477_616267_n.jpg


Almost Finished
28728_423942320241_625615241_5343464_7328742_n.jpg


The rounding dies getting there first workout... this is 1" W1 on it's 2nd heat. It took it down to 3/8"s thick on the first go! The dies are made from 3" round stock sourced from a busted hydraulic cylinder ram, Man! is that stuff HARD! I wish I knew what it was made out of!
[youtube]F6RcIo4J2gY[/youtube]
 
Last edited:
Thanks Matt! I'll post up a video as soon as I can of it working. :D

Video Posted! See above!
 
Last edited:
Jason that is freakin awesome!!!coolest part is you guys names at the top:thumbup::thumbup::thumbup::thumbup::thumbup:
 
Jason, that is frickin' sick. Paint me jealous. I can't wait till the day when I can post vids of squashing steel like that on my own press. I'm happy for you.
 
Back
Top