My new Quench tank

Joined
Jun 11, 2006
Messages
8,651
Here are some pictures of my new quench tank. it holds just about 5 gal of Parks AAA. its a great tank and it has an electric oil heater built in. it takes about an hr and a half to reach 160 deg but thats ok as i can just plug it in when i get to the shop.

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Nice setup, does the thermometer get accurate readings being on that nipple? Doesn't seem like it would get the temp of the body.

Anyways that's a pretty sweet setup. The whole time I was looking at it it screamed torn down compressor shell, but I've never seen a unit with NPT fittings on it, so it must have been from a huge unit, or you welded and repainted.

Nice work.
 
it was justa tank i found at my surplus store. there is a name plate on it. i will pull some info off it next time im at the shop
 
Jt
You may want to consider adding some type of adjustable stop to your tank. Losing a knife to the bottom of that tank would really suck!!!
Matt
 
Play with it and see what happens, but the placement of the thermometer will probably give erroneous readings.

Here is how I would have configured that tank for agitation, heating, and temperature readout.
The side diverted port ( where the thermometer is now) location should be for the oil return line of the agitation pump. The oil agitation pump incoming line should be where you have the heater. There should be an inside "J" tube on that port to cause the agitation to be directed straight up the middle of the tank.On the outside of that port, install a "Tee" fitting, with the through part ( top of the "Tee") straight into the tank. The heater will go on the other end of the "Tee" top sticking in toward the tank, and the pump incoming line will be on the "Tee" side port. You may need to add nipples and fittings as needed.
The thermometer should be in the middle hole of the tank.
You can use any sort of low to medium volume oil transfer or a circulation pump for this task. A by-pass line and valve (by-pass loop at the pump) will allow regulation of the amount of agitation.

By using this setup:
1) The oil is heated as it enters the tank bottom, assuring evenness of heating (no reliance on convection).
2) The oil creates a vertical agitation vector which is beneficial to the evenness of the quench. The use of the diverted side port for the return creates a lesser circular vortex, thus further assuring evenness of heat distribution, without adversely affecting the vertical direction of the agitation flow.
3) The temperature probe is reading the oil temperature directly at a point approximate to the quenching area.
4) The possibility of striking the heater element with a long blade during a quench is eliminated. ( not a big issue, but one to consider and avoid if possible)
5) With a circulation pump, future use of an oil cooler in the circulation line will be an easy add-on.

Draw this out on paper and see if it isn't a more appealing arrangement for your "Super Quench Tank"


Stacy
 
Finding a decent quench tank was a real PITA for me, you made a good score!

I am curious, Stacy, about whether one should be concerned with the gasses/bubbles from the vapor jacket being drawn into the return line and going to the pump? It seems to me (I could easily be wrong) that these gasses in the line will affect the performance of the pump?
 
there will be no bubbles in the return. All gas from heating formed in the vapor jacket will collapse back into a liquid phase once it is a fraction of an inch from the hot blade. This condition would stay stable until the entire oil volume reached its boiling point. I hope no one heats their oil that hot.
Stacy
 
Here is a quick sketch. I don't know if it scanned very good, but it should give you an idea of what i was saying.
Stacy
 

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