Thanks for all the suggestions! You pose a question around here, you always get your $$ worth....
I have a Photon microlight attached to his pack (we both do...) and he has a chemical stick light, but thats it. I think thats why I was asking for input, for some reason, I under-equipped him a couple years ago when I put this together. Thats a really important concept, he needs quality gear too, not just junk that looks like dad's stuff. I should really be giving him the gear that I would want.. I think I'm gonna add an ARC light or Gerber Infinity. I am also adding gloves and a cap (I've taught to use the socks in his kit as gloves in a pinch, but why not just add these items).
He does have matches, lighter and tinder (they are in the Alosak underneath the FAK) to go with the Super Cedar (these things are awesome BTW). He has practiced lighting the Super Cedar with the matches and can do it. I never gave him a firesteel, I don't believe he could use it effectively yet....
He has some Wal-Mart cordage in there, but again I under equipped him, I'm gonna give some 550.
The fixed blade is a good point too.. He used to have a Mora in his pack and I took it out a while back. We're Scouts, and these days BSA doesn't really promote FBs. I'm putting an FB back in there, the cold hands issue is important.
The Scout Hobo knives are great IMHO. I know that they were made in Japan , I don't by who... I got both of ours on e-bay for about $10 each (lot of knife for the $$). They are carbon steel and have a lot of the implements that I want. I like carbon steel and rust doesn't bother me, just means that I not using a particular knife enough....