I bought a knife that looks to be very robust. It uses ball bearing pivot which I want to change to bronze washers. Nice thing about this knife is they do not thin out the pivot area either on the blade or the liner. So it's easier to change to bronze washer to make it tougher and also thin out the knife a little. Below is the picture of the internal of the knife.
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Notice the stop pin is not a simple dowel type. Instead it's like shown in (C) below.
[url=https://postimages.org/]
Because the stop pin is like that, changing to bronze washer will make the thickness at the pivot point like 0.03" thinner than the area at the stop pin. The blade can be wobble. I have to somehow make the stop pin narrower to make it solid.
Ideally, is to make the stop pin a little shorter shown in RED in (C) above. But it's not easy. Next is to open up the liner a little shown in (D) above. But that's not easy to get a clean SQUARE edge to give the best support on the stop pin.
What I did is shown in (E) above. I just find a drill bit that is the same diameter as the stop pin and drill down just a little. THIS WORKS. BUT you can see there is a little on the stop pin that is UNSUPPORTED as shown in RED and GREEN in (E) as the tip of the drill bit is NOT SQUARE.
So the next thing I can think of is to change to a straight dowel pin of 3mm or 1/8" diameter. This is have to drill through the liner plates. If this is the best way, what drill size should I use for 3mm and what for 1/8" diameter to get a tight but movable fit?
If you have other suggestions, I am all ears.
Thanks

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Notice the stop pin is not a simple dowel type. Instead it's like shown in (C) below.
[url=https://postimages.org/]

Because the stop pin is like that, changing to bronze washer will make the thickness at the pivot point like 0.03" thinner than the area at the stop pin. The blade can be wobble. I have to somehow make the stop pin narrower to make it solid.
Ideally, is to make the stop pin a little shorter shown in RED in (C) above. But it's not easy. Next is to open up the liner a little shown in (D) above. But that's not easy to get a clean SQUARE edge to give the best support on the stop pin.
What I did is shown in (E) above. I just find a drill bit that is the same diameter as the stop pin and drill down just a little. THIS WORKS. BUT you can see there is a little on the stop pin that is UNSUPPORTED as shown in RED and GREEN in (E) as the tip of the drill bit is NOT SQUARE.
So the next thing I can think of is to change to a straight dowel pin of 3mm or 1/8" diameter. This is have to drill through the liner plates. If this is the best way, what drill size should I use for 3mm and what for 1/8" diameter to get a tight but movable fit?
If you have other suggestions, I am all ears.
Thanks