It makes much more sense now. Thanks for clearing it up!
If you have the nerve to take the TRX apart, becareful of the tiny pin that the lock bar rides on. I was crawling on all fours looking for mine the first time!
Take one side off and slowly operate the blade. You'll see that with the blade closed, there's a bit of a recess where the lock bar rests, and when open there's a notch in the blade where it locks in. The transition from one to the other puts stress on the lock bar for several intended and consequential reasons.
You may take the blade out and polish the round portion that the lock bar travels on during the blade operation. It may also have some polishing material on it, or even fine tuning marks. Careful to only polish and not remove any material though.
They're screwed together so Buck should expect that sort of tinkering and tuning.
If your effort fails, send it back.
Of the thousands of these knives that are put together, it's pompous to expect 100% of them to be to the liking of 100% of the users.
Simple things like polishing the blade spline as I describe may be a little frustrating, but even without attention should work itself out, right? The blade is harder steel than the lock bar so one will give to the other with use.
Or... I still don't understand what's going on...
