I would like everyone to step back and think for a moment
There are certain designs of khkuries that are made very rugged, i.e. the Ang Khola's.
There are khkuries that are moderate rugged, Sirupati's, gelbu specials, M 43, and variances of such.
There are the Kobra's, Swords, i.e. Tarwar, katanas, Tibetan sword, that are long and slender. these by their make up are more prone to failure if "wacked" too hard and swung out of alignment. It takes years to develop the skill to use a sword properly.
Most of the complaints about the failures are because people are buying from HI and see the "Gaurantee" and go to abuse the blade thinking what the heck if I break it I'll get a new one.
Testing and abusing are two different things............Did you hear me?????
Be realistic and sensible with your khukuries or knives or pistols, or rifles or................?
I saw allot of "newbies" reload bullets with maxium plus in pistols not designed for that heavy of a load. Wammo failure! Same thing here with khukuries.
Lets step back, and think for a moment. Just what the heck are you trying to prove?
safety:
http://www.himalayan-imports.com/faq/safety/
testing:
http://www.himalayan-imports.com/khuk1.html
the AK surely is a tough knife. the sirupati test is amazing too. cliff is scary hard on knives for the sake of the knowledge base of peoples...
from personal experience and thought... by and large, the chiruwa models of the khukris that are offered, are my favorites, and probably even tougher than their similar hidden tang models... but barring that ...
i'm going to go out there and suggest that any of the GRS, M43, hanshee, samsher, WWII, BDC and pen knives are right up there build-wise size for size with an AK. some of those are even MORE stout seeming than an AK of the same side, especially the M43 and BDC (1/2 thick? yow). heavy duty baby. staple choppers. really.
some, like the gelbu special, that's more than medium duty. it's like having a fast sharp piece of rebar in your FIGHTIN' hand. it'll handle saplings all day. honestly, after using mine, i'll have to laugh at any suggestion it's a wall handle for too dainty for anything but a big block of vermont cheddar.
sure, the more delicate ones, probably you don't want to be chopping down oaks, like with the foxy folly and YCS and dui chirra... but other softer trees and saplings and brush? all day. they're rugged. if not that, then what?
testing... there are things done during a test, that the knife should manage to survive, and in some of the tests something you wouldn't normally do as well... this is not testing to destruction. this is not abuse. example. unless otherwise stated, i can't imagine an HI product that shouldn't excel and some increasingly strong hits against a log, both flats and spine and edge from tip to bolster. some bend tests either in the fork of a tree, or while stuck in a vise/stump. if a mere human bean can flex the blade or snap it with these tests by simple and relatively moderate pressure, then the blade was probably having issues. i can't imagine the amount of pressure, beyond reasonable to even bend a bilton. the handle should not flex, nothing should give. the handle material shouldn't even crack or split. ideally.
a test that i've mentioned before, that gransfor bruks axes uses: they tap their finished product with a soft (brass?) hammer. up and down and around. good quality tough steel with a good heat treat shouldn't even notice. unlike HI, they only guarantee their stuff 20 years, HI is lifetime for orginal owner :> for normal use.
what other tests come to mind? the old file test for temper that UB liked?
to close, as well, the guarantee on the CAK is such that some people might TRY to break them in normal use. has anyone? ever? i'm not talking destructive TESTING on purpose, but normal use, doubt it :>
and remember, even in indaia, they apparently use axes for chopping

also remember, even using the right tool for the right job, it has to be maintained, and even then, it can break. like my axe last week or three.
bladite
VOTE for you toughness order! then we assign which one is to be used on what kind of tree/wood/cheese. i'm pulling this out my butt based on what i own, pictures, opinions, and guess work. don't have a stroke, play along
CAK
AK
BDC
Samsher
GRS
AK Bowie
Chit Bowie
Pen Knife
M43
Hanshee
WWII
UBE
Cherokee Rose
YCS
Foxy Folly
Dui Chirra
GS
BAS
Dhankuta
Kothimoda
Malla
Chitlangi
Sirupati
Kobra
and yah, i'm sure i missed someone's personal favorite. add it in.