New Shop, Celtic Bogs and a Chef Knife

Joined
Jan 10, 2010
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If you noticed that I haven't been posting lately.. well it's because my family and I bought a new house (not too far from the old one) and I'm currently setting up my new shop. Our new place is still in Northern Wisconsin close to the Lake Superior shore.. but we are now further into the woods and right on the edge of the vast Chequamegon National forest. We have 10 acres of what was a small horse farm and is oak/sand barren country... nicer than the swamp I was living in before. And the stables were perfect for my new shop. Although we have no interest in the short term in getting horses... we will probably get some hogs and a couple of beef cows since we have two nice hay pastures and another pole barn. It will be nice to have some extra income on top of my knife making.

Anyway.. I will post more pictures of the shop later when it's done... but here is where it is now. My finishing shop will be in the actual stable part... which has a nice sand bottom topped with horse mats. Very nice on the feet... and no more heat getting sucked by concrete! It is insulated and will be heated with a wood boiler. The forge is in the 'barn' part of the shop and only has the roof insulated. But will be a great open space for me to forge in. I've also taken advantage of the situation to put digital temperature control on my heat treat forges as well as hooking up a VFD to my KMG and to a new 9" disk grinder (from Wayne Coe). So... a vast improvement in my knife making habitat.

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Here is the finishing shop coming together. The horse stalls were composed of tongue and groove cedar planks that we were able to re-stack into a second room.. which will be dust free and used for leather working and layout/design. I'm excited to have some horizontal surfaces in a separate room that won't be buried under dust and miscellaneous crap!

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Anyway... still lots of work to be done.

I didn't quite stop knife making through all of this... I finished this 8" blade chef knife from Aldo 1075 and fossile mammoth scales (with lacewood 'frame' handle).

mam_chef.jpg


And I've made some progress on a composite Irish Celtic blade based on excavations from the Crannog bog... an early Iron Age site that had many iron blades. My version will have a low layer 'piled' core of 1095 and wrought iron and a wrap welded edge of 50 layer wrought iron/1095 twist. This is my first attempt at this kind of construction. The blade is 19" long. The handle will be deer antler with copper throat plate, ebony grip and more deer antler and copper for the pommel. It will have a copper scabbard.

celtic.jpg
 
Thanks for that Calhoon.

By the way... If anybody needs any horse mat material for tactical and/or competition cutters... PM me! It's funny that I just bought some of that for a custom dive knife a couple of months ago.. now I have it coming out of my ears....
 
If you get a chance I would love to see the lacewood frame portion of the mammoth knife, I love lacewood and haven't seen it used in conjunction with mammoth before.
 
Can do... I took the picture with the one posted but when I went to work it up... it was too out of focus. But shall try again....
 
I almost called you the other day, Scott. I had to make a visit to my sister in Warba and drove right down route 2.
Not enough time though.
See you in June after the Blade Show.
 
I like the shop . Nice work space.
I just finished mine ,40 plugs, insulation, sheetrock, it was a lot of work ! I hope you keep us updated with progress photo's .
 
No... You drove right on by because you knew I was gonna grab you to help move my press, mill and table. :-) We actually used a front end loader for the table (it has a 2" thick steel top with I beam legs).
 
Thanks Aaron... We posted at about the same time. Yeah I will post more pictures soon...
 
Wow Scott, great looking shop! Big too! And your turning out some very interesting work!

Steve
-----------
Potomac Forge
 
Thanks Steve... At this point it is bigger than I need. But I'm sure that will change.....

Got my grinders all wired and running yesterday.... relief. Nice to have a disk grinder finally!
 
Thanks David.... Finally got a full day of work in today.... Needed to take a break from organizing.

Also finalized plans for putting a wood boiler that will heat both house and shop. I will miss having a woodstove... but a lot less work with the boiler.
 
Glad the move went well Scott. Thanks for posting pics of the new place, looks like you will have plenty of room.

Nathan
 
The new pad is looking sweet! Once you get settled in, I want to revisit the spike project we spoke about. I have some inventory I need to sell, so that should free up some cash and I can let you go all out on it.


Congrats on the upgrade!

-Xander
 
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