New shop pics forthcoming!

Daniel Koster

www.kosterknives.com
Knifemaker / Craftsman / Service Provider
Joined
Oct 18, 2001
Messages
20,978
Sorry I haven't been online much, guys...been working on finishing my shop.

For the last couple years I have had my tools over at Tom's place...and now finally have a shop of my own.

I am now just putting the finishing touches on everything...and will be posting pics soon.

I decided now was the time since I will need everything in place well before the Blade Show...and since so many of my knives are "out of shop" at heat-treat or at the CNC place, it was now or never.


Now if I could just find time to finish my website....:foot:


Thanks for your patience and understanding!

Dan
 
Good luck on getting the shop set up. I have had to move our shop before and it is a PITA. I hope everything goes well, it should be nice having your own space.
 
Yes....I will now be AT home. :D


:thumbup:


Dan
 
Where are these pics dag blastit!

You sound like an old prospector :thumbup:

However I do agree dag nammit .......
Uselesswithoutpics.jpg
 
True, true....I need to post some pics...


But everything is a MESS right now...:foot: :eek: :p


Plus, I'm tryin to pretend like I'm actually working....:p



Dan
 
Pics as promised!!!




Basically, I built a wall in my garage, separating the furnace and water-heater from the rest of the garage and creating a pantry in the process (kept the missus happy! ;))...and then turned the leftover space into a very well-thought-out/planned and TIGHT workspace.


I put a lot of thought into my workflow, as well as the machinery....the electrical needs, air compressor lines, dust collection and so on. So, what you see is the latest rendition of this ideal setting for me, given my tools and the space I have to work with.




Starting at the front by the garage door:


Disc Sander
3/4HP 1725rpm motor with 9" aluminum wheel on it.

Belt Sander
by Bob Dozier, showing flat platen (extra goodies up on the shelf behind it)

You can see the ductwork behind them for collecting dust.


NewShop0413-01.jpg





Belt tree - for storing 2x72 belts

Buffer - for polishing/buffing/deburring
(had to put it on "stilts"....midgets must have made the original stand....)






NewShop0413-02.jpg





Here you can see the sink I put in (and you can't see the tangle of plumbing behind it...) and above the sink my home-made 2-stage collection system...basically a metal trash can with one of those fancy lids on it for separating large/small particles. works great!


NewShop0413-03.jpg




And now the ductwork going into and out of the can.

Plus a glimpse at some lighting (which I engineered right and there is plenty to go around...thank goodness!)

In the upper right corner is an air cleaner - helps with the fine airborne particles.

NewShop0413-04.jpg




better view of the ductwork headed in from the saw area.

I installed a heavy wood door to help keep "shop monkeys" out....but left a window for 'ocassional peeping'.

You can see in the back the bandsaw: variable speed, cuts metal or wood. Quiet and smooth as silk.


In the foreground is a table saw that has my tools junked all over it because I'm still installing the "little stuff" here and there.


If you look carefully, you'll see the panel on the left. Behind that panel (it's removable) sits the dust collector and the air compressor. I put it in its own closet to keep noise down to a mild roar.


NewShop0413-05.jpg





Here you can see the blast cabinet turned at an angle - yes there's room...even for me. But it's no dance hall. Inside it is silicon carbide at 120 grit, and beneath it is a shopvac for pulling airborne particles out so you can see what you're working on.


In the back right, I put in a countertop for drilling. I still need to get one more drill and then I'll be set. But for now, this will get it done nicely.

First one is for general drilling (1/8" bit)

2nd one is for 1/4" (F) bits as well as counterbore drilling. It's nice because it has variable speed and can be turned up for wood, or down for metal.

3rd one is a floor model and is for large hole drilling.

Not visible is a drill doctor for sharpening bits.


NewShop0413-06.jpg



The brown desk is for kydex sheaths, etching logos and shipping.




NewShop0413-07.jpg




The white desk is for computer/internet access and taking pictures.

Behind the desk are 3 cabinets. Filing in the first one (leftmost), tool/books/supplies storage in the middle one and handle material in the last one.


NewShop0413-08.jpg




This is my glue-up table. Filled with tools because, as stated above, I'm not quite finished with everything. Along the back of the desk I've installed a furr strip to hold all my clamps. In the front left is a knife-vise for holding the blade while gluing the handles to it. Below is a shelf for sandpaper and for glue-up supplies.


Behind the table you can see the vertical wheel of a surface grinder - I use it very infrequently...so it lives back there for now.


NewShop0413-09.jpg
 
Hiding between the surface grinder and handle material cabinet is my heat-treat setup. Everything is ready to go...but stuff is piled on there until I'm ready to do it.

If I need to do a bunch of blades, I can open the garage door and wheel it out...I can also do it in here...just have to run the air cleaner (it's a smoky operation).


NewShop0413-10.jpg




And last, but not least....the 4-wheeled BEAST.

This metal shelf is (fortunately) movable...and I can wheel it out of the way...or move it along with me. Right now I've still got some tools on it...because (sry to repeat myself so much) I'm still putting the final touches on the shop. But eventually, it will only have knives on it...in all their varies stages.

The manufacturers says each shelf can handle 600 lbs....I have half a mind to test it out...:D :eek: :p


NewShop0413-11.jpg





So there you have it, folks. :thumbup:



My shop as it exists this morning....at 11:55 AM CDT


Now, if y'all don't mind...I'm gonna get Back To Work. :D



Thanks for looking!

Dan
 
Dang. Thats efficient use of the space. Didn't you have a KMG at one time? I didn't see it.

Can't wait to see you at Blade bro!
 
The manufacturers says each shelf can handle 600 lbs....I have half a mind to test it out...

Just throw another batch of Survivors on there. Those bad boys are heavy before you grind them!
 
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