- Joined
- Mar 3, 2014
- Messages
- 7
I am new to knife making and wanted to ask a question about profiling and sanding handles on a powder coated blade. I have only made five knives so far and the ones I have done have been using purchased blade blanks and purchased handle materials - wood, G10 and micarta. These knives were all made from 440c stainless and I attached the handles with epoxy and stainless steel pins. I then sanded the handles down flush to the tang and contoured them with the belt sander and hand sanding. My brother has given me a blade with a green powder coating on it and would like me to put on some handles that I made from fiberglass resin and burlap. What method is used to best sand and contour the handles without damaging the green powder coating? Should I leave the handles detached and hand sand to final shape? Could I cut out a template from .25 inch plywood and temporarily attach the handles to it to sand and shape? Thank you in advance for any help.