New welded wrought iron blade WIP (pic heavy)

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Jan 17, 2008
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Morning all! I've been continuing to work on my medieval style wrought iron blades. This one is coming out pretty well, so I thought I'd share.

It is primarily of wrought iron construction (a big thank you to Chuck Richards for the wrought iron. It's really good stuff) with a forge-welded edge of W1 which I forged down from thicker stock prior to welding. I did something a little different this time and continued the edge steel into the tang for a little added strength.

Blade is styled after a Frankish (German) type I short seax from around the 8th century (see the picture below for a comparison with a similar blade from the period) I'll be putting it into a handle this week. Hopefully I'll update the WIP in a day or so with completed pictures. Enjoy! :)

Three welding passes, and counter-cut and forged down the point. Sorry I didn't get pictures during the welding process...
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Quick grind to check the weld. Looking good.
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Forged down to final forged dimension prior to cutting it off the bar. What appears to be a crack on the tang is the cold shut formed when I forged the blade material into the tang. I didn't bother to weld that bit.
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Forged to shape. 20180313_134503.jpg

Final shape and first grind on the belt grinder.
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One of the blades I'm basing the build on. 8th century German kurzsaxe (short seax)
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About two minutes in ferric chloride after heat treat and final grind.
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Wet sanded to 1200grit after the ferric. Really digging the more subtle grain of this iron when compared to some of the other wrought blades I've done. The anchor chain I got from Chuck is definitely way cleaner than some other stuff I've used. I might be spoiled for the other stuff now...
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Got the bolster rough finished last night and gave it a quick etch.

Have I mentioned I really enjoy wrought iron? Fascinating stuff...

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I like the grain too. Unfortunately everything I've done with WI I'm either forging the grain out of it or it wasn't very grainy to begin with :(
 
I'm about to use some wrought for the first time we will see how it turns out.

Good luck! It's a joy to work with so long as remember the most important thing. Wrought iron likes to be worked HOT! Like, very nearly welding temps. Otherwise you'll hate your life.
 
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