Get that Dremel up and running like a banshee, get the right bits for it, and don't hesitate to remove metal slowly but decisively on the guard....you can make it look awesome!
Now that I know you are doing this as stock removal your work is even more impressive. It's a ton of work. Good job on the guard too. (When you get your forge you can start to play around with hamons. Ten years in the knifemaking biz, and I finally got an awesome hamon).
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