On the Bench - Mini-Chop and some New Tools - FINISHED PHOTOS ADDED

Erin Burke

KnifeMaker...ish
Joined
May 19, 2003
Messages
1,330
In an unprecedented flurry of productivity, I may end up being able to post another completed knife this month. Fingers crossed for some more shop time this week. ;)

I generally have several sketches laying around in my "to be buillt" pile. This particular on has been sitting paired with a block of Mark's redwood burl for a few months now. It's kind of "back to basics" after my last knife... and that's kind of what I need right now.

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The following photo is an example of how one little feature can make a huge difference.
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After rough grinding the blade, I felt that it just felt too CLUNKY. The shape was landing in my brain with a leaden thud... it just didn't feel alive. That's when I pulled out my french curve and added the clip. I feel the silhouette works much better this way. My theory is that the clip really just visually layers two imbalanced shapes on top of each other to form a balanced amalgam. To my eye, the outer silhouette seemed too clunky and the inner silhouette seemed too weak... but together, they work. {shrug}

This next photo is kind of embarrassing... yes, that is a FLAME hamon template. :chargrined:
The blade is fresh out of HT, and the clip was roughed-in with a file prior to that. I find that using a hamon template helps me keep the clay symmetrical on each side of the blade. The grain of the redwood kind of reminds me of fire... so... well... (not that a hamon has EVER done what I've told it to.)
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Here's a quick hamon check at 240-grit.
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I wasn't quite 100% happy with the angle of the clip bevels. They were a bit shallow and the grind line wasn't popping as much as I wanted... and being post-HT, draw filing was no longer a good option. Fortunately Fred Rowe came through for me Saturday morning in the form of a USPS package on my front porch. :D
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All of the positive reviews here on BF inspired me to buy this thing specifically to help grinding clean clip angles.

Did it work? Darn tootin!!! :D
This is the blade with the main bevels polished to 2000-grit and the clip reground to a steeper angle using Fred's bubble jig. The initial reset of the clip bevels was done with a 120-grit Gator (A160)... followed by a 280-grit Gator (A65), then a 360-grit (A45) Trizact. Finally I followed all this up with an extra-fine stone. I'm happy with the results.
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And this is where she sits right now... Acraglas curing overnight in my patented gluing rig. :p This is my first time working with redwood burl... I'm stoked to see how it looks all shaped and shined. ;)
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More to follow.

Erin
 
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Really looking good Erin, and nice photo follow along. Looking forward to seeing the finished knife.

Jerry Fisher
 
What angle on the bubble jig did you use for the clip. I totally agree with your choice in adding it. Looks awesome.
 
What angle on the bubble jig did you use for the clip. I totally agree with your choice in adding it. Looks awesome.

I don't know… I adjusted the angle manually to get the results I wanted.
 
Thanks for sharing all of that. I look forward to seeing it finished. That is a beautiful piece of redwood. I think I'll buy my bubble jig today. thanks for reminding me about it.
 
Last night as I was checking this thread on my iphone, I noticed that I neglected to post the actual photo of my patented gluing rig ;)... I just added it to the OP.

Jerry, thanks for the kind words.

Michael, sounds good dude.

Jason, I put off buying a bubble jig for awhile. I don't anticipate that I'll use it much for primary bevels... but it seems pretty much tailor made for clip grinding. Definitely a good tool to have around. Fred's got a winner here. :thumbup:

Erin
 
I'm loving that gluing rig. I think you need at least one more clamp and another vice involved somehow, but that's a great start. :D
 
I'm loving that gluing rig. I think you need at least one more clamp and another vice involved somehow, but that's a great start. :D

Mwahahaha... it's an amazing piece of engineering; near infinitely adjustable. I'll send you a set of plans for $100. ;) :D

I did some shaping and finishing of the handle today... completely f@#king the whole project up -- nearly decided to rip the handle off... then finished it anyway and ended up feeling more-or-less non-suicidal at the results. Mark's redwood looks so good that it makes me feel OK with the {perceived} flaw. :thumbup: I'll take some photos later to show y'all what I'm talking about.
 
Glad you didn't scrap it. It's always salvageable, with your skills I can't believe you screwed it up THAT much. Looking forward to pics.

PS: Is it just me or is that blade is a little TaiGoo'esque? ;)
 
Nice, Erin. I love it!!

Thanks Jonny.

I did another quick sanding of the handle at 5am this morning and threw on a final coat of {slightly thinned} tung oil. I'm hoping to have some good light this afternoon to take some semi-final photos (sans sheath). Then you can all see how I screwed-up the handle... and let me know how big of a deal it really is. ;)
 
Hey guys... I got some time to sharpen this badboy yesterday and snap a few photos outside. Now you get to see the BIG HIDEOUS flaw.

What do you think? Disgusting no?
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Just kidding... that photo doesn't really show the problem very well. It should be a bit more pronounced on this next one.
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It's actually not as bad as I thought... but what happened is I accidentally cut too much of the handle material away before glue-up (though I didn't notice it until after) so the back of the handle didn't have enough material to meet up with the established curve in the back of the guard. I ended up having to grind some more material from the rear guard radius to make a smooth transition into the handle. I've been trying lately, to build my wood handles with a slight step above the guard material... this knife has that on the sides and front (you can see it in the next photo). Because of the additional grinding that I had to do to the rear of the guard, the transition there is smooth. This resulted in having to re-blue this portion of the guard. Also, the grinding to match up this transition ended up dropping the handle slightly below alignment with the line of the spine.
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I also did not do any CA fill to the cracks and voids in the handle material.

There you go. For all of my freaking out, it still turned out fairly well. The results have me feeling like I shouldn't have cried wolf on this one. :p
What a drama queen. :foot:

Erin
 
That is nice. Love the handle, even with the "FLAW." The whole package is a great design. Now show us the sheath for that thing.....
 
Looks great. I would have tried to get the pin a little bit lower but you are far above and beyond my skill level so I really can't say much.
 
Honestly very few knives make me gasp, but that one just did. The handle is beautiful and the overall package is great. Wonderful job. I'm sure the "flaw" is nagging at you, but I absolutely love it!
 
A new classic, I like it a lot. The colors are great. I agree, thats is one Orwellian glue up jig.:)

Happy to hear the Bubble Jig made and nice to hear you are happy with the results. Thanks for posting your feed back.:thumbup:

Fred
 
I would have tried to get the pin a little bit lower...

I hadn't noticed that before, but now that you point it out I can see how the pin could shift {slightly} down. Thanks for the feedback. :thumbup:

I'm sure the "flaw" is nagging at you, but I absolutely love it!

Thanks Jason. When the handle was profiled but un-shaped, I thought that the alignment issue would drive me insane. That block wood was about two-seconds from being ground off. Once I had shaped and finished it, however, it didn't bother me anymore. {shrug}
I appreciate your kind words.

A new classic, I like it a lot. The colors are great. I agree, thats is one Orwellian glue up jig.

Happy to hear the Bubble Jig made and nice to hear you are happy with the results. Thanks for posting your feed back.

Fred

The glue-up jig looks like a Rube Goldberg machine, but it works like a champ. ;)
Your bubble jig is a really well-built and useful addition to any knifemaker's toolbox. I wish I had picked one up sooner. Thanks.

Erin
 
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