One more oven question

Joined
Jul 31, 2015
Messages
3,118
I have read that twisting the tails on your element ends keeps the ends from getting hot. Both my lead ends are twisted, as are where the two coils connect to each other. The ends are black when heating, the coil to coil is orange. These connections are outside of the oven. Is this normal? I'm thinking it is, since the coils are transferring heat from their length out to the coil to coil connection, but the electrical connections have not gotten hot until they enter? Also, my coil to high temp wire connections are aluminum blocks, maybe that is acting as a sink for those ends?
 
I know when I was disassembling my oven they were twisted so I would think it's normal.

Sent from my SAMSUNG-SM-G890A using Tapatalk
 
Twisting the tails gives 2 strands of wire in the twisted section. The current flowing is constant throughout the circuit, so it is flowing through one strand in the coils and two strands in the tails.

This means that each strand in the tail only sees half the current that the coils see. Half the current means it will only produce one quarter the heat.
 
If I understand your description right, coil to coil splice is twisted a pigtail style ?
Were it Western Union style splice, the doubling scenario as our friend Timgunn explained would also apply.
 
Yes, as Tim said, a properly made twist splice is a very good connection.



Not directly related to splicing coil wires:
There are special tools made for twisting wires in communications wiring. I have some from my old air traffic control wiring days splicing 104-pair cables. Back then I could look at a wire pair and tell you its number with just a glance at the stripes. The tool was pretty neat - you strip the wires with it, grip the wire ends in the jaw tips, and pull back. A spiral shaft spins the jaws, twisting the wires with the exact right number of twists. Clip the ends and move on to the next pair. Nowadays, it is mostly done with push connectors and auto-splice clips. We would have to heat shrink cover every splice and them pack the whole connection in a sealed housing filled with insulation grease. It was time consuming, but these splices were made to last centuries.

When you just grab two wires and twist by hand, you have a good chance off one wire spiraling around the other. This connection may come loose later on, and is electrically poor as far as current capacity.

The ever popular wire nut is OK, but unless properly used, it makes only a fair connection. Most people twist the wires, clip the end, and then put on the nut ( read above comment as to why that is bad). That is wrong. You place the trimmed straight wire ends side by side and place the nut over them ... then twist evenly and firmly. This will spiral both wires into a proper twist.
The most common home electrical failure is in a wall outlet box in the wire nut junction bundle behind the outlet. The wires can become oxidized over time and start building up heat as well as improperly installed wire nuts letting a wire come loose and arc.
 
Last edited:
Thanks Stacy, but I don't think I can use wire nuts in this scenario. The coil to coil connection is a properly twisted pair.
 
The wire nut post was informational as to how a proper joint is made, not intended for nichrome coil junctions.
 
Back
Top