Osoraku Zukuri - a fighter by Stuart Branson - sheath pics added.

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Feb 28, 2002
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A little while back, Stuart and I started to discuss what he would do for our next project. With the Fowler bowie / hunter set having been executed so well, I had a fighter in mind for this project. I didn't know what I wanted in particular, other than something a bit different from anything I have owned before.

We tossed a few ideas back and forth:

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And while many options were appealing (and indeed, may well be revisited), none said "That's the one!" real loud and clear. So I did what I have done with many makers over the years, I said "Forget everything we've talked about so far - is there something out there, or something in your head, that you've wanted to build? Some project that's in you to make just because you want to?"

As it happens, there was. As Stuart explained:

"I was out at the forge making some fittings and thinking about the knife.. Then I had a great idea about another geometry I've wanted to try. The Osoraku Zukuri. It's characterized by the kissaki or tip area comprising more than half the blade. It would make for an interesting geometry change and the balance should make it handle like a fighter."

I thought it sounded cool. Or rather, I liked Stuart's enthusiasm for the project, but hadn't the first freakin' clue what he was talking about. So I asked for an explanation that used a bit more English:

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Now I thought it was genuinely cool, though trying to figure out that blade geometry made my head hurt. So I stopped thinking so hard, 'cause I didn't have to make it. :)

Now let me pause here and say that this piece is not in any way intended to be a precise reproduction of any historical piece - rather, it is drawing from historical precedent as inspiration for a contemporary fighting knife. Much as Don Fogg has done with many of his Japanese "fusion" pieces, such as his famous Yakuza Bowie.

I left Stuart to just build what he had in mind, and this is what he came up with:

"The handle would carry the shinogi/ridge line through it and with the drop in the handle, and that line, it will mimic in reverse the upswept shinogi line in the blade. A very elongated "S" curve. The drop in the handle gives the blade a stabbing function rather than a pure slashing blade if the handle were to follow the curve upwards as a traditional knife."

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Now, what follows won't be a detailed WIP, as the project is actually well advanced, but this will give you the backdrop, followed by some pics of Stuart wrestling with the complex blade geometry, then on to the finished piece in fairly short order.

Roger
 
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Awesome! I love it when patron and maker come together like this. Looking forward to drooling over the pictures!
 
Roger, who's Don Goff ?
j/k Of course everyone knows you meant Don Fogg, looking forward to seeing this one
and it's geometry as much as everyone else ! :thumbup:

Doug
 
Color me excited.

I don't know which is cooler, the design, or just being telling a maker "make me something you want to make"
 
Doug - didn't you know that was the official dislexic spelling of his name? :p :o

Corrected - thanks.

Roger
 
Roger/Stuart--- I am loving the sketch of this knife. Looks as though there is some brilliance going on! Thank you both for sharing what appears to be a very unique under taking...:thumbup:
 
From Stuart:

". It's coming along but this new geometry is a little more complicated than I thought and without instuctions it's proving to give me many moments to ponder the way to achieve it.
Be that as it may, I thought I'd send you a pic of where it's going. I heat treated it Monday night and it survived the quench which induced a nice subtle curve. The pic is of the work to refine the geometry. Here I am filing the upper bevel. It is slow going hand work but that's the only way I've found to get it right. You can make out the hamon in the pic too. It should have lots of activity and looks to have a nice repeating pattern which is something I've been striving to acheive."

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Roger I am looking forward to seeing this one take shape. That is one of my favorite tanto blade styles. I am liking what I am seeing and how Stuart is going to do the ridgelines and yokote area. Very cool. By the way Stuart and Roger, what is the steel?
Brion
 
Thanks gents. Brion, it's Don Hanson`s W2.

From Stuart: "`Here is the blade at 400x with a quick etch and 1000x to take the oxides off.

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Roger
 
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Holy crap!!!

I think Stuart has sky-rocketed to the fastest developing, multi-talented/faceted maker on the planet. The guy's just freaking got "IT."

Stuart, you need to come to my shop and hopefully some of that magic talent you have will float around and stay in my shop.

Just freaking awesome stuff!!! :eek: :cool: :thumbup:
 
Some more from Stuart:

The "main" bevel, near the guard, is more or less convex. The kissaki, or elongated tip bevel is flat ground almost to a zero edge. There is a definite geometrical difference now that you can feel more distinctly.

Here's a few pics after a couple nights of work. I took it up to 1000x in the alternating sanding pattern then starting with 1200x I'm doing lengthwise for the shinogi and the "main" bevel and I started counter polishing the kissaki. I think the results will work out better if I start the counter polishing at the 1200x rather than at the end after the etch and such as I have done in the past. It's much slower going doing it this way but I think it will be better.``

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Roger
 
Yeah, Nick. Stuart's one of the explorers. I love the way he's pushing himself, and the rest of us.

Roger, good on you for supporting Stuart's art quest.

John
 
Great stuff going on here. It is great how this came about, it is going to be a learning project for maker and collector alike, and it is going to be an awesome knife! Anxious to see this one finished. Good work guys. :thumbup:

- Joe
 
LOVE that blade profile--the geometry is uber-intriguing. This should be very educational--in a fun fun fun way. :thumbup:

Can't wait to see more.
 
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