Oxidation Frustration

btb01

Gold Member
Joined
Jul 26, 2008
Messages
7,687
I have a rust problem. (Well, hopefully I had a rust problem.)

As I recently shared elsewhere here on the Porch, at the end of May, we purchased a home here in Minnesota. The house was built in the '70s, and while it has been updated, there were still a few projects to busy myself with before we actually moved in. My father-in-law (a much more experienced do-it-yourself-er and handyman than I) spent a week up here helping out, and we got quite a lot done. After that, we moved everything from the place we were renting up to the new house, and have been busy unpacking and getting settled. (Those last two are still a work in progress, but we're getting there.)

As a result, knife stuff has taken a bit of a backseat, and I've gone from swapping out the knife in my pocket every few days to carrying just two knives over the last couple months. During the first few weeks after closing on the house -- the "project" period -- the only knife I carried was this Natural Canvas Micarta #71 Bull Nose.

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Once we were in the house and started unpacking boxes, I also started carrying an Ebony #15 Crown Lifter, because the sheepsfoot blade was great for opening and breaking down boxes.

Now, this is our first summer here in Minnesota. Prior to that, we lived in Arizona (near Phoenix), where the summers are, of course, much hotter, but also significantly less humid. Now I'm no stranger to humidity -- the summers were plenty humid growing up in Arkansas -- but with the exception of a couple knives I had as a kid, my interest in and accumulation of traditional knives didn't really start until I was living in Arizona. I'm sure you can see where this is going. o_O

As I was carrying and using the Bull Nose while working on projects in and around the house, I was at least somewhat mindful that I ought to keep an eye on it, wipe it down and oil it occasionally, check and make sure it wasn't soaked with sweat, etc. It did develop a few spots on the blade over those couple weeks, but nothing too bad.

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The worst of it (which I didn't notice until later) was down along the inside of the backspring. Again, nothing all that bad, nor was it particularly surprising, as the knife was in my pocket every day and I was doing more work outside than I would typically do.

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Now the Ebony Crown Lifter actually spent very little time in my pocket. I carried it for a few days when I knew we would be unpacking a lot of boxes, but for the most part I just kept it nearby in the house and would grab it to open or breakdown a box when needed. Well, this afternoon I picked it up off the desk where it was sitting to do just that, and as I was closing the blade, I was quite surprised by what I saw. :confused:

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The liners definitely got the worst of it, but the inside of the backspring looked pretty rough, too.

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And there was a nice new spot along the caplifter that hadn't been there before.

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I think this mostly took me by surprise because, as I said, this knife hadn't been riding around in a sweaty pocket. For the most part, it had just been sitting around on various surfaces in the house. Now, for the last few days, the knife had been sitting in a room down in the finished walkout basement, where we've been "staging" boxes to be unpacked, sorted through, etc. And while the basement in this house doesn't seem particularly damp or humid, I know that its the general nature of basements to be more humid than other levels in a house.

Well, with that thought, I decided I ought to check on all my other knives, which are stored in an old parts cabinet I have in -- you guessed it -- the basement. The good news is that I didn't find anything as bad as that Crown Lifter. The bad news is that out of 70-some GECs (the rest of my knives are still packed away), I pulled out just shy of two dozen that showed rust on them somewhere. :(

Now, here are a few things that I noticed:

Almost all of the knives that exhibited rust were knives that, at some point, I've carried and used more often than others. With a single exception (which I'll explain below), none of my unused or rarely used knives had any rust on them. It was just the users.

I also noticed that the majority of the knives with rust were those with steel liners rather than brass. There were a few knives with brass liners that had a bit of rust down on the inside of the backspring, but not many. And most of the all-steel knives I pulled out had some rust on both the liners and the backspring.

Finally (and thankfully), I noticed that almost all the rust was on the liners and backsprings. I only found one knife (besides the Crown Lifter) with any spots on the blade, and it was minimal.

So, this evening I spent several hours oiling (I went with Ballistol for this application instead of my regular mineral oil) and cleaning off all the rusty liners and backsprings. Not my idea of fun, but they look a lot better now. (The Crown Lifter still needs a bit of work, I might have to get some 0000 steel wool, or maybe try the corner of a Scotch Brite pad to get all the rust off the liners.)

This was one was a bit strange. This is a completely unused Northfield #78. No rust anywhere on it except down inside the long pull, which was quite red.

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I sprayed some oil in there, started digging around with a toothpick, and loosened a layer of what I assume must have been some sort of metallic sediment down in the long pull that had rusted. Once I scraped that gunk out completely, the long pull looked good as new.

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My next step is to find a solution so hopefully this doesn't happen again. I assume that the problem here is the level of humidity in the basement. (I moved a hygrometer from one of my cigar humidors down to the basement this afternoon, and it's reading between 60% and 65% RH.) Obviously it would be great to store the knives somewhere other than the basement, but that's not really feasible given the layout of the upstairs space compared to the basement. I know some folks use desiccant packets where they store their knives, which might be a possibility. I'd be curious to know if anyone has any other suggestions, particularly anyone who happens to store their knife collection in a room in their basement.
 
Sorry for your discovery of the rust. We live in TN, where the humidity levels are fairly high as well. That being said, I've always used oil on my blades and blade wells. I also use a dehumidifier in the basement, where all of my knives are kept. Mainly started doing this for my guitars but also realized that my knives can have their issues too. I keep my moisture levels at a perfect 45% to 50% relative humidity all year round. Luckily I've never had a problem with rust. In the winter months I also use a humidifier to keep the humidity up, when the relative humidity begins to drop down past that perfect level. I also use a small desiccant packet in each drawer of my old tool case, just for an extra measure.
 
I've been using VCI (Volatile Corrosion Inhibitor)products along with Renaissance Wax with excellent results for about 9 years but I don't store my knives in the basement.

If you happen to have your knives stored in a container with a lid on it (doesn't have to be air tight) you might consider a VCI product. I believe they work much better than desiccant packets. They put off a vapor that blocks the chemical reaction that causes corrosion. There are oils that you can apply directly to the knives and there are other VCI products that you simply place inside the container that never touch the knives. One of those might be just what you're looking for.

I've also been experimenting with a new-to-me product called Seal1. It's a little bit easier to use than Renaissance Wax and it gets some pretty favorable reviews.

I use a combination of Renaissance Wax or Seal1 applied directly to the knives and a VCI plug placed inside the container that I keep saturated with VCI oil. I re-saturate the plug every 6 months for peace of mind but it could probably go a year or so.
 
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When I lived in central Texas (20 years there), the non-stainless knives I had stored away, and even many of the stainless ones, were kept sealed in clean Zip-Loc bags after making sure the knives themselves were completely clean & dry. Daytime humidity levels could get up in that 60% range at times, inside the house. Storing them as such, I didn't have any issues with them rusting or even spotting. I've sinced moved to New Mexico, where (most of the time), the atmosphere is much, much drier. I don't worry as much about it here, though July in NM is our so-called 'monsoon season' with some extra moisture flowing into the state from the south, bringing daytime humidity levels up into the 30 - 40% range outside, occasionally higher if it's rained very recently. Still not quite the risk as it was for me in Texas. I sometimes notice some red-spotting on knives I carry in-pocket during this more humid season. But, as for storage, I'm a big believer now in how effective the Zip-Loc bags can be in protecting them. The whole key is making sure both the knife and the bag are clean & dry before sealing them up. That means wiping them down with some isopropyl or Windex before putting them away, to strip away any oily/salty fingerprint residue from handling.
 
I've been using VCI (Volatile Corrosion Inhibitor)products along with Renaissance Wax with excellent results for about 9 years but I don't store my knives in the basement.

If you happen to have your knives stored in a container with a lid on it (doesn't have to be air tight) you might consider a VCI product. I believe they work much better than desiccant packets. They put off a vapor that blocks the chemical reaction that causes corrosion. There are oils that you can apply directly to the knives and there are other VCI products that you simply place inside the container that never touch the knives. One of those might be just what you're looking for.

I've also been experimenting with a new-to-me product called Seal1. It's a little bit easier to use than Renaissance Wax and it gets some pretty favorable reviews.

I use a combination of Renaissance Wax or Seal1 applied directly to the knives and a VCI plug placed inside the container that I keep saturated with VCI oil. I re-saturate the plug every 6 months for peace of mind but it could probably go a year or so.
I second this VCI and Ren Wax for my stored knives also.

As mentioned earlier, you need to invest in a dehumidifier. You will run the risk of mold, mildew, etc in your basement with humidity levels that high. The moisture will condense on cooler surfaces, such as your basement walls. You'll only need to use it in the summer.
 
I've been carrying a #78 in my pocket all summer long in a 90°F+ warehouse and my pockets stay moist with sweat most of the time, if not drenched.
This is the most consistent I've carried a carbon steel folder in my pocket, and needless to say I had to learn how to control rust early on.

In these conditions it is vital that I oil the pivots daily, because that's where I tend to get rust.( This isn't the first time I discovered that if there is even a small gap in the liners behind the pivot, rust will quickly set in.)

Before I leave work I also spray WD-40 into the handle to clean moisture and corrosion from between the springs and liners, then blow out the excess with compressed air.

Sure, it's a lot of work but I enjoy the discipline that comes with the maintenance. Its also easier when your only focusing on one knife and not having to maintain a collection.
 
i keep everything that i dont use oiled up in either the factory coat, or mineral oil. everything that arrives new tends to stay that way and I do examine them. Then they stay in cedar cigar boxes. my users also stay in a cedar box. Some of my users/gifted knives do have a similar thing going on inside the blade well. so the black spots are rust or rusted in?
 
Man, this stuff just scares me to death. I keep my knives in sealed plastic display cases with a few desiccant packs and keep the blades oiled with mineral oil. But it still fills me with a feeling of impending knife doom when I see the pictures of spotted liners and red rust in the long pulls.

Guess I will have to give them all an inspection and going over tonight.

,,,Mike in Canada
 
It's a fact,Rust Never Sleeps, and it's why stainless came into being, thankfully.

I really think you should consider moving them out of that cellar and into another part of the house where it's drier and air circulates more freely. Condensation in cellars is inherent and therefore useful for storing wines or various bottled goods but not metals, canned goods can deteriorate quite quickly in them. Same with carbon knives I fear....
 
Yikes! I live in FLA so I understand the humidity issue. My safe queen knives were developing patina as well. I put a small desiccant packet in each tube and light coat of mineral oil on the blades. I keep them in a cedar blanket box and have a dozen large desiccant packets scattered loosely in that box. This seemed to help. The first thing I would do is get them out of the basement ASAP! Basements in general hold lots of moisture given they are underground built into earth. Are you running a dehumidifier?
 
The liners and inner backsprings are the biggest problems for me. I, honestly, have no clue what the humidity levels are in my house, but I keep dessicant packs in my knife chest to try to help. It's mainly knives I carry that, understandably, attract the rust. Even my stainless knives gets spotted/rusted in the wells. At work this morning (4am), while only being 79*F, the humidity was 94%, which caused my clothes to be soaked with sweat in little time. The only real way for me to carry carbon in the summer time is in a cargo pocket. While it's still exposed to the humidity, it's not in a constantly wet condition by being pressed against my sweaty leg. It also helps to be heavily patinated. I posted pics a couple years ago of my GEC #14 that spent 3 days straight in my RFP while working in the Louisiana summer heat. It wasn't pretty. I Flitz'd the blade, and then patinated it. I haven't seen red rust on it since. I've also gotten better at drying/oiling my knives periodically.

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Dessicant packs, a dehumidifier, and keeping the safe queens oiled/waxed should do you fine. Now you've got me wanting to break out the flashlight and magnifying glass to look over all the knives in my chest. :confused:
 
This is why I'm focusing my purchases on stainless. I know those patinas look pretty in your glamour shots but honestly it's just more daily maintenance than I want to mess with. Being from north west IL and working outside everyday esp. during the summer for the railroad isn't the best atmosphere for carbon knives. I don't mind maintenance but I just don't want to constantly be wiping them down. IMO there should be a nice slice of market segment available for a production traditional knife company to corner using at a minimum 154cm steel and backsprings and putting out quality traditional patterns for under $200 bucks.
 
VCI emitters and packaging works well. There are many variations including plastic wrap/bags, foam, Tyvek packaged, paper, etc. for any purpose.
 
My #15 all steel boys knife started to get some rust spots shortly after I got it. I cleaned it up and then sprayed inside the blade wells with graphite spray. It coats really well, and gets into any little crevice or scratch that might start to rust. Haven’t had any problems since. I’ve used it on a couple others as I’ve noticed a speck or two. Worked again. I also use it on my truck rims, they are steel and started to get some surface rust. So I spray them a couple times a year, stays on in the rain pretty good but 7 months of snow is another story, lol! Gives them a nice matte black finish and I think they look better than their stock silvery grey paint.
 
VCI emitters and packaging works well. There are many variations including plastic wrap/bags, foam, Tyvek packaged, paper, etc. for any purpose.

VCI products work extremely well :thumbsup:

Also, look into humidification products made by Xikar & Boveda for storage ideas. :D

Humidity is the sworn enemy of 1095 carbon steel. :mad:
 
I ran into the same problems on my Cocobolo STL 73. The blades are almost pristine concerning rust, but the liners tend to take the brunt of it. So far it's not as bad as yours, just peppering mostly. But it really caught me by surprise. I would have expected the blade to pepper much quicker than the liners, but I suppose I clean the blade more often than I do the liners and backspring.

I'm in central Pennsylania so the humidity here is probably close to what you have to deal with. So far this summer I've been really amazed at how well my 73's been holding up, with all the sweat especially. Now inside the house I have no problems at all, but I leave the knives I carry most laying out on my dresser, the ones that are out away usually have one of those silica packs with it, I do that with my modern knives as well.
 
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