every time i seem to grt an awesoms blade ready to be drilled form pin holes i end upwith them off. any ideas how youguys like to do it would be awesome! once i have the holes marked its easy i have a dril press
Color your tang with black permanent marker or machinist's layout fluid.
Decide your spacing for the pins along the length of the tang, for example 1/2" from the ends of the handle material on each end. Scribe a light line across the tang to mark these locations.
Using a digital caliper, at the front pin location, measure the width of the tang. Devide that figure by 2 and set your caliper for that measurement. Rest one leg of the caliper on the edge of the tang and scribe an intersecting line across the front pin location. Measure the width of the rear pin location and devide that measurement by 2. Set your caliper for that measurement and scribe an intersecting line for the rear pin location. You now have 2 perfectly layed out pin locations that should look like this + +
Center punch the marks (a fine spring loaded center punch works well for the initial marks, then follow up with a normal center punch). Drill your 2 perfectly layed out pin holes. If you want a real want to be extra precise, you can drill the pin holes slightly undersize and then follow that with a chucking reamer of the appropriate pin size.
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