- Joined
- Nov 17, 1999
- Messages
- 676
Hello folks,
I tried casting some aluminium handles on some forged knives I made, and I ran into a few problems. so.. I'll line 'm up for you.
1. you ruins the temper of the blade the first two inch if you let it cool down slowly.
2. I could quench the alu as soon as it is nearly solid, but I fear a cold water quench will ruin the blades hardness again.
3. there are bubbles in the aluminium, I assume because I leave it to cool down slowly, as my theory is that a too soft temper is better then a too hard one.
4. I was thinking ablout rehardening the whole thing, but I guess I will ruin the handle that way.
Other then that, it works nice.. looks like soldered on, very solid and excellent for working knives. the way i like'm
Oh... I'm doing this in an open crucible (and I got only one !), in a charcoal forge. my form for casting is a thin plated steel pie which I hammer shut first on the bottom, and jam right next to the forge with the opening up. Then i put in the alu, then the knife, and I hold that till it feels solid. Then I left it in the dying forge, so the alu could cool down slowly, with the blade protected (which was already coloured by the heat).
If you could help me even on one question?problem, I would be very gratefull.
Greetz & thanks in advance.
Bart.
I tried casting some aluminium handles on some forged knives I made, and I ran into a few problems. so.. I'll line 'm up for you.
1. you ruins the temper of the blade the first two inch if you let it cool down slowly.
2. I could quench the alu as soon as it is nearly solid, but I fear a cold water quench will ruin the blades hardness again.
3. there are bubbles in the aluminium, I assume because I leave it to cool down slowly, as my theory is that a too soft temper is better then a too hard one.
4. I was thinking ablout rehardening the whole thing, but I guess I will ruin the handle that way.
Other then that, it works nice.. looks like soldered on, very solid and excellent for working knives. the way i like'm

Oh... I'm doing this in an open crucible (and I got only one !), in a charcoal forge. my form for casting is a thin plated steel pie which I hammer shut first on the bottom, and jam right next to the forge with the opening up. Then i put in the alu, then the knife, and I hold that till it feels solid. Then I left it in the dying forge, so the alu could cool down slowly, with the blade protected (which was already coloured by the heat).
If you could help me even on one question?problem, I would be very gratefull.
Greetz & thanks in advance.
Bart.