Quenching a miniature sword?

Joined
Mar 2, 2009
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51
I'm far from being a knife maker, so my question might be somewhat stupid...but please bear with me.

Yesterday, being a wee bit bored, I decided to try to make a miniature broadsword.
Using an old needle file as material, I annealed the file on my stove and using a couple of files got the shape pretty much as I wanted.

I'm at the stage where i need to harden it, but since it's pretty thin, I'm a bit worried that it might warp badly.
I plan to heat it to a dull red and then plunge it vertically into some oil...but as I said, I'm very much a beginner, so any advise would be greatly apprciated.
 
Depending on the brand of file, and due to its size, it was likey case hardened to begin with. You may not be able to harden it. Being that it's a miniature, you really don't even need to harden it if you ask me, as it's more for decoration than anything.

At any rate, if were a hardenable steel, I'd try heating to non magnetic and plunging into 120 degree (farenheit) canola oil. Temper in a toaster oven for an hour or two at 350 to 400F.

Warps can be straightened out during the tempering process, if needed, by clamping the blade to a straight edge and tempering for an additional cycle. Sometimes it may be necessary to "over correct" the bend and temper again.
 
Minis harden just like big swords. Heat to above non-magnetic and quickly quench striaght down in oil. Temper at 450F. Because of the thin section, warp is less of a problem. They starighten easily durring and after temper.
 
Yep, I harden all my minis. With longer mini pieces I always to 3 normalizing cycles before quenching, seems to help with coming out of quench nice and straight. Also, if you have some aluminum flat stock you can possibly plate quench.


-Xander

P.s. Stacy, I haven't forgot about the mini I am gonna send you.
 
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