Questions on re-profiling a purchased blade blank

Joined
Sep 8, 2013
Messages
8
Hey guys I have a few questions. I bought a tanto style blade blank and I am shortening it by about an inch. I believe it is 440 steel. My questions are-

1- Now that I have to grind a new edge do I have to heat treat again.

2- Is there anything else I need to look out for.

PS .. this is my first venture into knife making. Thanks
 
Buy several hacksaw blades and get to work. Get it water jet cut. Anneal it and work it, then re-harden.

If you don't get it blue it will be fine. You can also skip the annealing step and just grind away at it with an angle grinder. You will generate enough heat to anneal it and then it will cut.


Have fun!
 
If you keep the blade from getting hot enough to draw the temper while you work, you won't have to re-harden. That's typically less than 300-400 degrees F, but generally keeping the blade cool enough to handle with bare hands, or so that water will stay on the surface without evaporating instantly is safe. Remember the thin edge can get a lot hotter than the rest of the blade if you are careless. That means wet grinding, frequent dunking if you use a powered sander or grinder, or lots of hand sanding. If you are "lucky" your blade might be soft enough to cut with a good quality hacksaw blade. More likely though you will need to use a carbide grit hacksaw blade or two. Be patient, take your time, and figure out some way to hold the blade and protect yourself form the sharp edge of the blank. Look at the various jigs and clamps some of the makers here use.

An easy (but somewhat risky if you have no experience with the tool) way to cut the blade will be with an angle grinder with a cutting wheel. You need to protect the rest of the blade from the heat of the cut though. You can buy "heat stop" paste, and I have read that plunging the blade through a raw potato will also stop heat...never tried it though. Anyway, clamp the blade firmly somehow, protect the part of the blade you want to keep from heat and cut the blade off 1/8' to 1/4" "long". Grind off the part that turned color next to the cut line
 
Back
Top