Recommend a low price welder

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Sep 29, 2015
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I'm planning on getting a welder some time soon. I just need a welder that is able to do simple tac welds and thing like that. I occasionally make San Mai and having a welder to get a billet ready for forge welding will be really helpful for me.

Does anyone have a specific welder they recommend? I'm looking for something between $100-$200.
 
I have a RealGear mig 140 from Praxair. 120v and can run flux or gas shield. It's a clone of the Lincoln 140 but only costs $299. Uses tweco consumable you can get almost anywhere. comes with the regulator as well.

$100-$200. Craigslist maybe for that price. Harbor Freight sells a 170 amp flux machine for $180, but I have no experience with it.
 
I've had all three main Harbor Freight MIG welders, the 90A flux 110v, 170A and 180A flux/gas 240V, as well as recently upgraded to a $600 Clutch. I'd never use the flux core again, except if you only have 110V and no gas. If you have access to 240V, then the $179 MIG 170A from HF is the absolute best starting place. If you don't have 240V, then the Praxair unit is your best bet. Get gas instead of flux, having to grind splatter off a billet isn't worth the hassle.
 
In that price range I think one is generally best served by a used stick welder. You can get a Lincoln AC-225 for $150-200 used and have vastly more capability than a similarly priced wire welder. When comparing prices, don't forget gas and a bottle for wire, unless you plan to use flux core. I've really had no luck using flux core on the little 110 welders.
 
I have an older 90A Harbor Freight welder than I bought off a neighbor for $40. Spend another $40 or so converting it to a DCEN, which is little more than adding a capacitor or two and a rectifier. With Lincoln flux core wire, it can actually lay down some decent weld. I've welded a lot of 1/8" mild steel with no trouble.
I also have a Lincoln AC/DC tombstone that I bought used for about $200 or so. If I'm just tacking things together, or welding lighter gauge materials, I prefer the flux core.
 
Do you guys think a flux welder would better for me? It seems a little easier to me and a bit cheaper. Since I'm only going to be welding the ends of billets and things like that I'm not too worried about splatter.

I have only used a welder a few times before, had someone at work teach me how a welder works. He didn't go too into it just showed me how to do some basic stuff.
 
If all you're going to do is tack billets together, a flux core wire welder will probably work fine. I still don't like them as a first welder because inevitably having a welder will lead to other projects, and they limit your ability the way a 1x30 sander limits your ability. Conversely there's few projects I cannot do with a 200 amp AC/DC stick welder. I'm not limited by rusty material, or by thickness of the metal, it's easier to weld up and down and overhead with the right rod, I don't have to worry about gas, or other consumables like tips and nozzles and whip liners and feed rollers. It is a little more challenging to learn, but it's not incredibly difficult.

But yes, a little 115 flux core welder will work for tacking billets.
 
I started with stick welders and oxy-acetylene torch, then welded with a flux core welder for a couple years before I got a MIG welder. MIG leaves a cleaner weld without much post weld cleaning.

Funny that no one has mentioned oxy-acetylene torch, I've seen used torch rigs sell for less than $200. The learning curve is steep, a bit harder than stick welding. But once you master the torch you can weld or braze almost any metal.

Stick welding has a much harder learning curve than MIG or fluxcore. Most of my students can learn to make a decent quality MIG weld with about an hour's practice and some coaching. Back when stick was still in the curriculum, that took about 3 hours.

If you ever want to stick weld anything thinner than 1/16" thick, it's not all that easy to do without burning holes. Depending on the machine and set-up, MIG can handle thin metal down to 24 gauge or so, flux core down to 20.

But as long as you are welding thicker metal, a stick welder can weld just about anything with the right rod. And there's the catch, if your rod is not kept dry stick welding can be frustrating and miserable. Some rod can be baked to dry it out, some is just ruined if it gets to absorb moisture from the air. We have to stick weld so seldom now, I just buy new rod right before each project, but rod is more expensive in small quantities. If you want to have good rod always ready to go, or buy in bulk, then you'll need a rod oven.

Flux core wire needs to be kept dry, but it won't go bad when exposed to humidity the way stick rod will. MIG wire keeps forever if you keep it somewhere dry enough that it won't rust. 100% CO2 shielding gas works just fine for steel and is cheaper than argon blend.

You might get lucky and find a good used welder in your price range, it boggles the mind a bit to think that a new $200 MIG welder could have enough quality built in to be worth buying. I can recommend a book that costs about $20 though: Welder's handbook by Richard Finch
 
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