- Joined
- Oct 10, 2002
- Messages
- 7,466
Here is the sequence of how I turned the "Ugly Warden" into a Heavy Red Warden. I wanted to save the red G10 scales and use them on another warden so I choose a Skeleton Warden as a donor.
First, I removed the red G10 scales by drilling out the hollow rivets.

I then cut a groove in the side of the cutouts in the Skeleton Warden in order for the epoxy filler to have something to hang onto. I then added the two part epoxy filler and let it dry for a couple of days.


The rivet holes were then transferred from the red G10 scales. I had to remove the black finish up to the blade plunge line in order to sand the epoxy flush and have the scales fit flat to the handle. I also added a slight swedge on the blade and a satin spine all around.

Here is the finished knife, I used titanium tubing for the hollow rivets. It is now a Heavy Red Warden and usefull again. I have plans for the Naked Warden, more on it later.
Here is a picture of the two dies I use to install and flair the tube rivets. The center nub helps keep the rivet in line and not pop out.

This picture shows the dies on each side of the knife and in the vise. It is easy to apply slow pressure until it has flaired to where you want it. You can take it out and see if the scales have seated against the knife, if not, you just put them back in the vise and tighten some more. It is not a one shot deal, you can repeat the flairing until you have it where you want!

First, I removed the red G10 scales by drilling out the hollow rivets.

I then cut a groove in the side of the cutouts in the Skeleton Warden in order for the epoxy filler to have something to hang onto. I then added the two part epoxy filler and let it dry for a couple of days.


The rivet holes were then transferred from the red G10 scales. I had to remove the black finish up to the blade plunge line in order to sand the epoxy flush and have the scales fit flat to the handle. I also added a slight swedge on the blade and a satin spine all around.

Here is the finished knife, I used titanium tubing for the hollow rivets. It is now a Heavy Red Warden and usefull again. I have plans for the Naked Warden, more on it later.

Here is a picture of the two dies I use to install and flair the tube rivets. The center nub helps keep the rivet in line and not pop out.

This picture shows the dies on each side of the knife and in the vise. It is easy to apply slow pressure until it has flaired to where you want it. You can take it out and see if the scales have seated against the knife, if not, you just put them back in the vise and tighten some more. It is not a one shot deal, you can repeat the flairing until you have it where you want!
