REMINDER: Don't get complacent about shop safety

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Nov 14, 2005
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So, I've been trying to get back on my early AM shop schedule this week, and I've actually managed to get out of bed to be in the shop my 5AM yesterday and today. This is always good because I feel like I've gotten something done before I ever start my day.

Today was an interesting one though. As I was finishing up on my work for the day (just finished welding up the last billet of damascus for the morning) I was wandering around the shop doing this and that while my billet finished a re-heat to do that "last bit" of forging. As I happened to go towards my grinding vise to move some stuff around I noted 2 things:

  1. Something didn't smell right
  2. The sun comes up on the OTHER side of the shop

Yup, you guessed it folks, I almost lit my shop on fire this morning. Errant grinding sparks caught a box of stuff about 15-20 feet from my grinding vise. Nothing important in the box, but it did have a couple of door mats and a moving blanket which were just enough to catch and hold a spark. Oh, and some household cleaners that probably aren't good to burn and breathe...

Of course, by the time I saw it it was more than a "stomp it out" fire, so I grabbed the ABC extinguisher (you *DO* have one in *YOUR* shop don't you?) and put it out. Carried stuff outside and hosed it down, but I'm going into work a little late today "just to be safe".

So, learn from my mistake and re-check your work patterns around your shop. Make sure you don't throw sparks at the box you set down the other day, and ALWAYS be aware of what's going on around your workspace. Had I been concentrated on a task the fire would have been much bigger before I noticed. I think I'll make it a habit now to take a 3 second break every couple of minutes and just look around. I know too many folks who have had shop fires but there is still always the "it can't happen here" syndrome. It CAN happen here, and if you're not ready for when it does, it'll be a lot worse than a lost blanket, some door mats, and a melted Tide bottle or two....

-d
 
Of course, by the time I saw it it was more than a "stomp it out" fire, so I grabbed the ABC extinguisher (you *DO* have one in *YOUR* shop don't you?) and put it out. Carried stuff outside and hosed it down, but I'm going into work a little late today "just to be safe".

-d

I actually keep TWO in the shop, one near the forge and one near the grinder

and their only about 10' apart.....
 
Deker, Congratulations on getting the fire out and remembering to grab the fire extinguisher! Glad you managed to get it out on your own.
 
I'm glad you were 'on the spot'! I had a garage fire in '98, many thou$and$ in the trash and more than a year repairing a customers truck.

FIRE HAS NO CONSCIENCE!!!!! Be careful & be prepaired!!!
 
The part I didn't mention was that it was obviously (due to the location of the fire) set by grinding sparks from the angle grinder. I hadn't picked up the grinder in 15-20 minutes and was getting ready to close up shop for the day. If it had smoldered for another 10 minutes my shop would be gone right now....Sobering thought...

-d
 
I was working on a knife one night and wanted to finish it that night. 3AM rolled around and I was still grinding. I was tired and one slip...ground a nice little angle on my pointer finger. Took it an hour to stop bleeding and ofcourse it didnt feel too good. Lessoned learned. Id have rather started a fire! =)
 
Dayum! Sobering post,thanks for sharing. My current "shop" is only 12x15, but I do have an extinguisher, a water filled filter between my grinders and shop vac dust collector, and another extinguisher just outside the door.

Not to intrude on this thread, but because it is about shop safety. No fire, metal in the eye. I did have both glasses and tight fitting goggles on. (An aside, I work for a chemical manufacturing company and do have an understanding of eye safety) I did have good vacuum on my air handler. While just getting into grinding a piece of steel I got a small piece inside of both goggles and glasses into my eye. Spent about 30 minutes gently probing with a magnet, then another 30 minutes with eye wash. Another 2 hours waiting for the irritation to subside. This happened to be on a Sunday, and I wasn't anxious to go to anyone not an expert, as I have had to do once before. An optical burr used by less than an expert (found this out afterwards the first time) ain't cool. Lucky first time, no chances taken ever again.

Back to deker's post. Nope, don't matter. Please don't get complacent.

Matt
 
I keep a fire extinguisher in the shop.

I have had to get a steel splinter removed from my eye.

Bad things happen. Do what you can to prevent them, and be prepared when they do.
 
Situational awareness is important. I note everything that I am doing, and what could potentially go wrong while working in the shop. This will save both your person, and your project from accidents.

I learned from another maker a good tip about fire safety. After turning off the lights and leaving the shop, never stray too far incase there is a spark still hot. Don't leave the house for a minimum of one hour after grinding or any other fire related work activity. Then do another smell test before leaving just to make sure.
 
Damn!!! I'm glad to hear you're okay and the shop is okay! :eek:

Folks like to rib me for keeping my shop so clean, but there was a time that I had clutter and crap all over one of my benches. I figured it was okay and welded something up real quick..... the spatter caught a paper towel on fire, which started to catch a rag on fire, and there was a plastic bottle with Acetone in it right near there (I didn't see the bottle or would have moved it before welding).

I could have had a major shop fire in the blink of an eye....

Good advice, always stay on your toes and keep fire extinguishers in your shop!!! :) And keep it clean, especially if you're welding, angle grinding, and forging. Angle grinding is actually one of the worst, as a very slight body position change can throw your sparks in a completely different direction.
 
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Angle grinding is actually one of the worst, as a very slight body position change can throw your sparks in a completely different direction.

That's exactly what happened here...I'm actually researching welding curtains now. The plan is to set up a welding/cutting/grinding table where the chop saw, angle grinder, and welding equipment will live. Then, I'll surround that area in welding curtains or screens to keep sparks from getting out and to keep somebody entering the shop while I'm welding from catching any flash. It won't be cheap, but it will be far and away less expensive than a new shop...

-d
 
wow, i'm glad you caught it in time. Thanks for the reminder. I'll go check my ABC when i get home tonight.
 
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