Gene Ingram said:
When I set my Evenheat for 2000, it wanders around between 1995 and 2005, so a few degrees should not be misconstrewed as out of spec. .
If I remember correctly, the swing in temp around the setpoint is called "hysteresis", and +/- 5F around a 2000F setpoint is only a 0.5% range, a heckuva good value. Evenheat makes a pretty danged good product, considering a very expensive controller couldn't do any better!
Theoretical discussion only: Another problem that can occur in a furnace is that the thermocouple placement doesn't reflect the actual temperature at the spot you place your blades. This happened with the earliest Paragons; it was about 50F hotter at the bottom than up top in a corner where they put the thermocouple right by the door. After I found this out, I changed the placement of the themocouple and it was much better. Thus, when I bought a second furnace, an Evenheat, I drilled several holes in it to insert a thermocouple and monitored temp close to where the blades go. I am happy to report that Evenheats seem to read essentially the same on the meter as on the external probe. Good engineering!
Gene, since you use quench plates and don't have to worry about the bag expanding since you'll squish it back down, you may consider putting a cigaret filter in the envelope instead of paper (if you smoke, that is. Scrounging butts may not look so good and draw some odd looks!LOL). It makes quite a bit of gas. It's an old trick used by some to expand the bag so the blade can be removed readily for oil quenching.
Because I don't trust thermocouples so much, I personally use the mid-point on the austenizing schedule and allow a little more time. But, that's just me. Running at 2000F, I don't think that small hysteresis is a concern for the quality of the blade, especially considering you get the good Rc's. One of the good things, though, about these high alloys is that some of the alloying elements do a good job of restricting grain growth. I keep two old blades around that I broke, an ATS34 and a 440C HT'd by Paul Bos 20 years ago, and use them for magnified visual comparison of the grain on testing a new HT schedule. If I can get that look or better, I'm happy.
Something else just occurred to me: Gene, how are you prepping the blades prior to putting them in the envelope? Any possibility of any residue that could turn acidic at high temp and act as a flux to induce welding?
This is a real good thread. I hope you can get the sticking problem fixed, Gene! The biggest PITA problematic skill involved in knifemaking doesn't need any additional problems like the blade sticking to the bag!