I don't think it is from uneven use. Believe it or not, I don't really use it as a contact wheel all that often. It was really only the last couple of knives that I started to use it at all. Before that, I was using my oscillating sander much more.
Also, I suppose it could be getting hot from the bearings, but it runs pretty smooth. If I grab it and spin it, it does so freely - similar to the lower wheel.
Tracking is not an issue either. It tracks fine using the tracking knob.
I will say though, the wheels really are a long way off from being centered with respect to one another. The drive wheel, especially, is much different.
Rob's site is down for maintenance, so I will wait for it to come back up and shoot him and email. I need to buy a few items from him anyhow to upgrade a bit, so another wheel shouldn't be a huge deal. I just want to get the unit going properly to prevent wearing the next one out just as fast!
Darrin,
I'll send you a link to my photobucket albums. I have a few pics in there of recent blades. This project is about 10 days away from being complete. The "brothers three" knives are pretty cool and have a story behind them too. Good stuff.
Keith