Sheath Making Contest

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Aug 30, 2008
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A word of thanks to Codger_64 for getting this contest approved by the mods to be run in the W&SS forum: Thanks.

Background: This contest is designed to get W&SS and all Bladeforums members to try to develop a new skill. That is to say, to take an ancient skill, sewing, and add it to their survival bag of tricks. While the contest is called a “Sheath making contest”, we could have used making moccasins or constructing packs as the subject. This contest is not about sheaths per se, it’s about developing or practicing a useful skill set. That’s why it is in W&SS and not a Sheath forum.

That being said, the goal of this contest will be to get people who have never made a sheath or sewn anything to make a functional knife sheath. Obviously, sheaths can be constructed without sewing, so I am going to artificially place some constraints on sheaths made for this contest to compel participants to use sewing in the construction of their sheaths, while trying not to stifle anyone’s creativity.

Why sewing?

Sewing is an ancient and, in my opinion, vital skill. The oldest known needles were made of bone and found in KwaZulu-Natal, South Africa in Sibudu cave. They date back 61,000 years. That predates agriculture. Bronze needles were made around 4000 years ago. The Chinese were producing needles for sale around 1,200 A.D. (still available at Walmart). Leonardo Da Vinci worked on developing a machine to polish the points of needles in 1496. Needles were prized possessions of early trappers and pioneers who needed to repair or make clothing, moccasins, and…sheaths.

While we all love knives and their ability to deconstruct stuff, needles allow one the ability to fashion or repair items through construction. I think the old adage about “for want of a nail, a shoe was lost…” could be equally well applied to the needle.

When I was deployed, I kept a set of needles and strong thread in my E&E kit. Now, I keep a small “gear repair” kit in my pack when camping, of course, with needles and threads. I think the ability to make repairs to packs, belts, clothing and even shoes can be a huge advantage in a survival situation. Most of the outdoor authors I’ve read also recommend keeping a sewing kit to make repairs.

I first got interested in sheath making after reading Cliff Jacobsen and other outdoors authors who recommended making sheaths for specific outdoor purposes. While I have used my needles and thread to make various field repairs, only recently have I tried my hand at sheath making. It’s frustrating. It’s fun. It’s satisfying. So, this should be a contest where everybody wins. At the end of the contest, if nothing else, you’ll have a new sheath and some improved skills.

I know that I will be asking a lot from the participants in this contest. Accordingly, I have selected what I consider to be an amazing prize. I hope that you will give the contest a shot, not for the prize, but for your own satisfaction and development.

The Contest: It’s simple. Make a new sheath for one of your knives or tools, e.g. a multitool. While you can use any material you like, e.g. wood, leather, kydex, etc…there must be some element of sewing incorporated into the sheath. The sheath must be constructed after Nov 01, 2015 and before Jan 31, 2016, when the contest ends. I feel that 3 months gives people enough time to get materials, develop a pattern, and make a good sheath without feeling unduly rushed or pressured. Take your time, make something you will enjoy. It will need to be a durable sheath worthy of an expedition to qualify.

The Prize: I know I’m asking a lot, so I have asked the guys at Fiddleback Forge to make a special knife for the W&SS crowd. They have graciously agreed (Huge thanks!). I believe the knife will be a Terrasaur. For those not familiar with the Terrasaur, it is a Scandinavian inspired woods knife with a 4.25” blade (+/-) and an OAL of around 9”. I can’t show you a picture, because it hasn’t been made yet (I did add a link to the Fiddleback website describing the Terrasaur). And, yes, you guessed it, a sheath will NOT be included. After all, you’ll be able to make your own!

The Rules: Here is where it gets complicated….

1. You must make a new sheath. The sheath must include elements of sewing, e.g. a nylon strap sewn onto a kydex sheath. My preference would be to see everyone make a leather sheath, but I feel it is unfair to limit the materials used. I reserve the right to disqualify any submission I deem to have insufficient stitching—this is a skills contest, not an art-sheath contest! Make an ugly sheath…as long as it works…and is stitched.

2. To qualify as an entry, you must make a sheath that a) is designed for wilderness and survival use, and b) I would be willing to take to Alaska during the rainy season for two weeks. If you stitch together duct tape and newspaper using Mom’s sewing kit, I will reject that submission. If you are concerned that your entry may not qualify, submit a design and ask if it will meet my somewhat fickle criteria. I can tell you right now that while a sheath made with a 3-D printer will impress me, it will not qualify for this contest.

3. Each participant may only enter one sheath. If I disqualify your sheath from entry because it lacks the above elements, you may submit another entry, time permitting.
All entries must include the following at a minimum: a) a photo depicting the sheath materials, the knife or tool it is designed for, and a dated handwritten sign that states “Bladeforums” with the date made, e.g. “Bladeforums, 30 Jan 2016”. (this is to ensure that people aren’t entering knives they made in high school shop class 8 years ago), b) a picture of the front and back of the completed sheath, and c) a picture of the completed sheath with the specified knife or tool in place and in use, e.g. a machete lashed to a pack or a multitool in a belt sheath, preferably in a wilderness setting. Please feel free to enter photos as you go through the process, I will keep track using a spreadsheet to ensure all three photos have been submitted.

4. You must have fun while doing this. We will use the honor system for this. If you are not having fun, you must disqualify yourself.

5. I will be the final arbiter of which entries qualify as acceptable entries. I reserve the right to consult with actual sheath makers for advice if I get confused. I may ask you to clarify how you made the sheath and what makes it durable. If I reject an entry, you may appeal my decision, but, again, to keep it simple, I’ll make the final call.

6. All complete entries (three photos depicting the knife/tool and materials, completed sheath, and sheath in use) must be submitted by midnight 31 Jan 2016.
From the pool of qualified entries, I will randomly draw a winner using a deck of cards. If we get more than 52 entries, I’ll use an on-line random number generator. Participants are not competing against other participants. It’s not an art contest; it’s a skills contest. Please share advice, resources, and ideas. The challenge is for participants to complete a sheath; lady luck will take care of the rest.

7. To win the prize, you must be legally able to own a knife with a 4.5” blade. If you are younger than 18 years-old, you must have parental approval to receive such a knife. I will accept entries from outside the USA—this is an international forum.

I’m sorry to be so pedantic about the rules, but I don’t want there to be any confusion. I want everybody to have a fair shot. If I have not been clear—and that’s certainly possible—please ask me to clarify in this thread.

Best of luck and have fun!
 
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Obviously I'm not eligible for my own contest, but here is an example of a photo that would meet the criteria for the first qualification photo:



I will post examples of the other photos as I progress on my own sheath!
 
Cool contest! No material limit as long as it is sewn and usable?

Right. But it has to be "trail worthy". Meaning, we should all expect that the sheath would last at least two weeks in the harsh Alaskan climate or 7 days in the jungles of Vietnam.
 
Right. But it has to be "trail worthy". Meaning, we should all expect that the sheath would last at least two weeks in the harsh Alaskan climate or 7 days in the jungles of Vietnam.

So the winner gets the knife and an expense paid two week trip to Alaska or Vietnam? Too cool! I'm in!
 
Not exactly. The Fiddleback is the lucky winner's to keep; but if there is a question about a sheath's durability, I'll take it for field trials in Vietnam. In that case, a sewn-in beer cap removal tool would be a bonus. ;)

If you are in, you get the Ace of Hearts. Just seems appropriate. :p
 
Is this for folks that have never sewn? I haven't made a sheath, but I have sewn.
I wouldn't intend to use leather or a needle, but it would be sewn.
 
Is this for folks that have never sewn? I haven't made a sheath, but I have sewn.
I wouldn't intend to use leather or a needle, but it would be sewn.

Thanks for asking. Yes, it is for folks who have never sewn and/or have never made a sheath. Really, the whole point is to encourage people who have never made a sheath or never used a needle to make something. It is open to anyone who wants to try their hand or practice their skills...as long as my simple requirements are met.

If you have made a sheath before, this should be easy for ya. If not, it may take a little effort.
 
Fantastic idea for a contest. :thumbup:

Been trying my hand at making cordage out of various plants this summer. Curious if any would work well enough at sewing thread diameter to make a viable sheath.
 
Subscribed. I have blades both without sheaths and with sheaths that I am disinclined to use. My 15/16 winter project is to learn how to make a sheath simply that works for me.
 
That sounds like a fun project. Count me in please, I have a blade that needs something better than what the factory sent it out in. Thanks.
 
trevitrace, you have the Queen of Spades.

Taldesta, I figured we all could use a Winter project.... You have the 7 of Spades.

Gadsden, I had the same thought. All to often, factory sheaths are little more than an after thought. You have the 5 of Diamonds.
 
I'll not enter because right now I have no desire to sew. I'm married with adult kids (two daughters and one son), and I'm the only one in the family who owns a sewing machine or who sews. The U.S. Army Parachute Rigger course is where I learned to use machines.

Here's a sheath I sewed for myself 2+ decades ago. It has held up well.

Case%2520Barlow%2520Open.jpg
 
I just spotted this contest over on Fiddleback Forum and think it's a great idea. I'm a full time "leather guy", so won't be showing any work here, but have spoken to Rotte and offered any assistance I can give for those participating. Often times, it's hard to find the materials, tools and practical experience to get started. I'm more than willing to share ideas on basic tools and materials and where to find them at best cost. If this would seem to help, just post up here and I'll respond so all can see the info.

Rick
 
Thanks, Rick.

I suspect your expertise could be hugely helpful for participants and casual readers as well. I'm really grateful for your generous offer to point folks in the right direction and help people get started.

Let me take advantage of your offer and ask if there is a particular type awl you like when working with leather?
 
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