Very interesting discussion.
I'm a hobbyist knifemaker, I do it for enjoyment. I make some knives using farrier's rasps, mainly because I like the look the blade has when the file teeth are left visible, and because I get them for free.
Recently I made a smallish knife (5" blade) which was a thru tang. After heat treat, while hafting it in the handle, I noticed the blade had taken a bit of a bend at the ricasso. I only noticed this when I was roughing out the handle.
I attempted to straighten the knife in a vise. I eventually gave up on that, and the exercise turned into an experiment to discover how tough the steel actually was.
Very unscientific method, but I simply struck the handle of the knife, from the side with a 2 lb. deadblow hammer. It wasn't my intent (initially) to break the knife, but that is what ended up happening.
Farrier's rasps, like all files, are quite hard and brittle. They can be snapped easily by banging them sideways against a hard object.
This knife, however..... It took a great number of blows from that hammer. The power of my pounding was way beyond anything I would ever have done to this knife in the field.
The blade would flex and spring back true, over and over. It never did take a bend. I don't know how far it would flex, but I do know that I was hitting it hard enough (two handed) to make my vise table move sideways with each blow.
Eventually the blade snapped. I took the blade which broke off, about 4" of it, and chucked it broken end first into the vise and proceeded to pound sideways on the tip with the deadblow hammer. Again, a great deal of flex until finally the blade took a slight bend, just before breaking when more power was applied.
Frankly I was very pleased with the results of this un-scientific yet eye-opening test. I knew this steel was tough, but this helped me understand how tough.
Here is a pic of the knife. The first break occurred closest to the handle, and it broke right along one of the file grooves. Even so, the blade took an incredible amount of abuse before breaking.
So what does this event tell me? I was impressed.
Andy