Simple Pouch Sheath Tutorial

Joined
Oct 3, 2003
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I have had several guys ask me how I make my sheaths. I think there simple, usable and also look good. I am by no means a “Sheath Maker” but I choose to make my own sheaths for 2 main reason. I don’t have to worry about someone else’s time frame, someone else scratching up a new knife for the buyer and I don’t have to pay any mark up and pass that cost on. Okay that’s 3 reasons but who’s counting right?

I start off with a folder many people throw out from work. Simply fold it in half and trace the belly and where the knife sits near the handle area. If the belly happens to be wider than the riccasso area the widest portion to slip inside the opening will have to be the opening width.

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I trace a extra 3/8’ to be the welt area that will be an extra piece of leather to protect the stitching from being cut. THIS WILL NOT BE THE FINAL WIDTH OF THE PATTERN.

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As you see I still make the leather itself wider than my pattern because the added thickness of real leather will pull the sheath smaller than the template. Always make it larger than you think ans start off with larger patterns so you can use that leather for smaller sheaths if its too small and you need to cut the leather again.

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Set a compass at 3/8” and draw in the welt. Should look like this and you will have enough extra to make adjustments down the road.

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Next I cut a welt out about 3/8” and a top piece I’ll glue onto the welt to make the handle have more room to fit in the sheath with out pulling on the leather too much.

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At this point you should have the welt, size roughly where it needs to be, groove for the stitching and holes marked out on the leather as well as the top and belt loop rounded.

Tools used thus far (Minus straight edge and stone to sharpen blade)

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Now I will dye everything visible and then put on a matte bag koate.

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I stitch the belt loop over before gluing in the welt.

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Glue the welt into the front. You can then glue it shut tighter to not have the sheath too loose. Gluing the welt into the front means it will always remain in line with the front holes if you need to glue it in tighter than in line with the side of the back.

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This is the sheath glued shut and holes drilled in with cordless drill. Hand stitched shut.

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I use a 60 grit belt to sand the seam flush.

Before
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After
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Now I use the bevel tool to slightly round the 90 degree corners and edge coat the seam.

Before
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After
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And Done!!
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You can see in this picture the extra leather hanging over the edge is where I glued and stitched the sheath tighter. Its just easier to do it this way than cut off too much and have it be way too tight later and have to make another J

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Nice write up, thanks for sharing. This will come in handy, got 3 knives I need to make sheaths for.
 
Great tutorial. Thanks for posting this. I've just begun researching sheath making. I like the simplicity of your sheaths, too. :thumbup:
 
Thanks for the tutorial Brian!

Gonna have to make me one of those jigs to hold the sheath
while I'm sewing. Great idea!
 
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This is the first time I have see an edge coat dye

How is is different from the normal dye?
Or is this just gum trancyth (sp)
 
Sure, you do it all yourself, your so great, but I see the real brawn behind the operation. Thanks for the tutor.
 
Thanks for the information Brian, this'll surely come in handy! It's good that you got yourself a shophand while her mind is still moldable!
 
She says she wants to make a knife. I'd love to show her how. She likes the shop and putting on the safety glasses and ear plugs :)

Not sure what Edge Coat is exactly. I know I'd be lost without it.
 
Edge coat was described to me (by the Tandy leather guy) as an opaque dye mixed with some gum base (or something like that) used to make sure the edges look uniform. Normal dye is transluscent, not opaque. Think of edge coat as paint for leather.

- Greg
 
Nice, I'm booking marking this! How's the knife retention in these pouch sheaths? Will they keep the blade in if the sheath is upside down?

OSHA is quite disappointed that you use child labor though...
 
Hay Thats how you showed me. It sure helped me along in my sheath making when I first started. Very good info you are passing on.
 
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