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Do you work from a pattern when making your slip joints? There are some, like Todd Davison, that do it without them but I find it really helpful. I use a free program called inkscape to lay everything out, and I can pivot the blade to check for fit and clearances. The notch, or run-up usually does show on most unless you are designing what they call a "sunken joint". That is about pivot placement, blade design, and as you discovered, bolster design. With a couple dozen under your belt, i'm sure you know, one change affects many other parts and it's a real balancing act getting these things to go together right. That's why I find it so helpful to design it on the computer first so I know if I do my part on the bandsaw and grinder, it will come out right. You can check some of mine out on my instagram, tim.merkl, and I'll be happy to send you a pdf of some working patterns that i've made if you are interested. Good luck and keep at it! They are addictive!