Getting the contacting surfaces as square as possible is important. Lay the spring a blade flat up against each other and if you can see daylight on one side then you can adjust. I get it close with a square on the grinder, but always have to bump the table a bit to get it perfect. I can normally get it dialed in perfectly while i am fitting.
Anytime i adjust the tang and it sharpens the corners, i will reradius it a tad like i mentioned. After getting the blade mostly made and fitted close (within 0.005") with 220 grit, i will heat treat the blade. After i get the handle scales made, i will preassemble and do a final fit with up to 1000 grit, then open and close the blade a few dozen times. This will establish a wear pattern. Ideally the wear pattern will be on spring and tang along the full thickness. Then i do a final deburr (dont take too much off the edge, just run a small file across it a few times) to take off any galling that occured.
This works for me.