Gary W. Graley
“Imagination is more important than knowledge"
Knifemaker / Craftsman / Service Provider
- Joined
- Mar 2, 1999
- Messages
- 27,591
Here's a short tutorial on this slip sheath, sorry didn't have photos of in process, but wasn't a lot to take anyways 
Well my ankle is allowing me to be a little more mobile the past few days, I have a few sheaths to catch up on but wasn't quite up to starting in on those, but, took a smaller project to provide protection for my Swiss Army Apocalypse Rancher, a soft leather slip sheath, it will prevent pocket 'stuff' from dinging it up as well as keeping the dust bunnies out too. Along next to it is a very old slip sheath that is showing some vintage leather colour and feel from years of pocket carry for my SAK Executive, both knives will ride together in my right front pocket...from now on until?
Making these I wrap the leather around the knife, pulling the leather tightly as they usually have some stretch to them. Pressing down around the leather once you have it pulled tight, opening the leather up you'll see where it's made an impression in the leather, this will provide you some guide lines as to where the edges of your sheath will be. I take a pencil and draw a line just, barely just, towards the knife side of the impression. I also will slice down the sides, holding it down with a small ruler, so you know where the two edges should meet.
Down at the bottom you'll see it drop off because the knife's spine, just continue the line across the bottom of the sheath, you'll end up with a great big U shape. Apply your contact cement along the outside edges of the sheath, along that pencil line. Like other sheaths when you are making them, don't be stingy with the leather, I allow about 1/4" to 3/8" wide of an area to glue down, this will provide a more solid surface to sew.
After the glue's set and dried, carefully fold the leather over, DO NOT put the knife in there, that will come later after it's sewn up. You should be able to just match up the edges of the leather and press down along the leather, just using your fingers or you can set it under a book and then put a weight on it to make sure it's good and solid.
I put the knife in the opening just enough so I can see where I would want the thread line to be, and then I'll lightly mark that with a pencil just a smidgen more towards the knife side, I can see some of you guys/gals are already understanding why I keep edging closer towards the knife, don't spoil it for the others just yet so keep it to your self
Then I'll take my 4 prong stitching tool and go down and make holes through the leather, evenly spacing the holes. When I near the bottom, I'll switch to a two prong stitching fork and work my way around the corner.
The tricky thing about hand sewing soft leather like deer skin or elk skin is it's just too supple and wants to accordion up on you if you pull your knots too tight, so just sew it gently, letting the knot back into the hole but don't yank it tight, it'll be enough. I start at the top and sew down to the bottom and then back stitch 4 holes back over the stitches. On normal sheaths where the leather is thicker, I just back stitch two holes but with the thin leather I feel better going back 4. Then snip off the excess thread on both sides.
OK, so now it's stitched up, I'll lay a ruler down along side the thread line and carefully slice off the excess leather, around the bottom you can slice straight lines and work around to get it round, seems easier than just trying to cut a curve line for some reason.
OK, finally, you can insert the knife, I usually have the blade side towards the stitching and the spine along the back of the sheath, just cleaner looking I think. And now you'll see why I kept saying edge your lines closer towards the knife, you want it to be SNUG as the leather will give over time as it seats it self into it's new home, but if you didn't keep things tight to begin with, you'll end up with too loose a sheath that won't help you keep the knife inside it. I don't make these for folks as you need the knife to make it and shipping knives around for something simple like that isn't too cost effective. But I wanted to pass along how I do these in case you have a leather guy near by or you can give it a try yourself.
I angled the leather as you can see here at the opening of the sheath it closes up when in the pocket, sometimes I'll have the back side of the opening longer to fold down over the sheath, but not always.
It's a handy way to protect your knife, plus prevent it from sliding out of your pocket into that nasty old couch/car seat...
G2

Well my ankle is allowing me to be a little more mobile the past few days, I have a few sheaths to catch up on but wasn't quite up to starting in on those, but, took a smaller project to provide protection for my Swiss Army Apocalypse Rancher, a soft leather slip sheath, it will prevent pocket 'stuff' from dinging it up as well as keeping the dust bunnies out too. Along next to it is a very old slip sheath that is showing some vintage leather colour and feel from years of pocket carry for my SAK Executive, both knives will ride together in my right front pocket...from now on until?
Making these I wrap the leather around the knife, pulling the leather tightly as they usually have some stretch to them. Pressing down around the leather once you have it pulled tight, opening the leather up you'll see where it's made an impression in the leather, this will provide you some guide lines as to where the edges of your sheath will be. I take a pencil and draw a line just, barely just, towards the knife side of the impression. I also will slice down the sides, holding it down with a small ruler, so you know where the two edges should meet.
Down at the bottom you'll see it drop off because the knife's spine, just continue the line across the bottom of the sheath, you'll end up with a great big U shape. Apply your contact cement along the outside edges of the sheath, along that pencil line. Like other sheaths when you are making them, don't be stingy with the leather, I allow about 1/4" to 3/8" wide of an area to glue down, this will provide a more solid surface to sew.
After the glue's set and dried, carefully fold the leather over, DO NOT put the knife in there, that will come later after it's sewn up. You should be able to just match up the edges of the leather and press down along the leather, just using your fingers or you can set it under a book and then put a weight on it to make sure it's good and solid.
I put the knife in the opening just enough so I can see where I would want the thread line to be, and then I'll lightly mark that with a pencil just a smidgen more towards the knife side, I can see some of you guys/gals are already understanding why I keep edging closer towards the knife, don't spoil it for the others just yet so keep it to your self

Then I'll take my 4 prong stitching tool and go down and make holes through the leather, evenly spacing the holes. When I near the bottom, I'll switch to a two prong stitching fork and work my way around the corner.
The tricky thing about hand sewing soft leather like deer skin or elk skin is it's just too supple and wants to accordion up on you if you pull your knots too tight, so just sew it gently, letting the knot back into the hole but don't yank it tight, it'll be enough. I start at the top and sew down to the bottom and then back stitch 4 holes back over the stitches. On normal sheaths where the leather is thicker, I just back stitch two holes but with the thin leather I feel better going back 4. Then snip off the excess thread on both sides.
OK, so now it's stitched up, I'll lay a ruler down along side the thread line and carefully slice off the excess leather, around the bottom you can slice straight lines and work around to get it round, seems easier than just trying to cut a curve line for some reason.
OK, finally, you can insert the knife, I usually have the blade side towards the stitching and the spine along the back of the sheath, just cleaner looking I think. And now you'll see why I kept saying edge your lines closer towards the knife, you want it to be SNUG as the leather will give over time as it seats it self into it's new home, but if you didn't keep things tight to begin with, you'll end up with too loose a sheath that won't help you keep the knife inside it. I don't make these for folks as you need the knife to make it and shipping knives around for something simple like that isn't too cost effective. But I wanted to pass along how I do these in case you have a leather guy near by or you can give it a try yourself.
I angled the leather as you can see here at the opening of the sheath it closes up when in the pocket, sometimes I'll have the back side of the opening longer to fold down over the sheath, but not always.

It's a handy way to protect your knife, plus prevent it from sliding out of your pocket into that nasty old couch/car seat...
G2