Further Snapshots-The Home Stretch!
With all the parts cut and fitted, the knife gets dis-assembled yet again for work on each handle part. First, to file-groove the collars.
Using a .032 slitting saw on a mandrel mounted in my drill-press, I'll hand slide the collars on a steel block. Turning the collars over will let me rough-cut all four grooves an equal distance in on the two collars.
The grooves are then hand-cleaned and evened with a knife-edge needle file.
Next comes the file-work on those Sterling Silver frame liners. More needle-files, and a strong Opti-visor. Filing the spacers back to back lets me keep the file-work even on both.
Now the handle parts are detailed...
We'll need some of those super looking domed silver pins. Using a punch and dapping block, I'll punch and dome 18 little silver caps.
and then solder 1/16th inch diameter pins to 9 of them.
and drill holes in the rest. Each pin gets "pickled " in a solution which cleans the soldering mess, and then is hand polished.How's this look?
The hardest part is getting each pin sitting exactly in the middle of the side facets on the handle. Bending the pin at the exact place, and to the exact angle is made much easier by making up a steel block the same angle as the facet, with a pin-hole drilled at the proper place.
Then, a sharp whack with a wooden mallet bends the pin for an exact fit.
I only had to make and install these pins THREE TIMES to get it right. No sweat!