Hi Joshua (and everyone),
Thanks for your post. As stated earlier in this thread, I am not in on the specifics of what the various costs are relative to various materials, manufacturing, etc. I've only been told that using more exotic steels seriously increases the price of a knife. "Seriously" is all I have to go on. When "price point" (the point at which consumers will either choose to buy or not buy relative to a pricing decision) is an issue, a little could be "seriously" a lot.
Some extreme knife enthusiasts, like many people in the forums, are timid of 440A. I can understand that. I am not here to debate that AST-34 or BG-42 or any other steel is the best. SOG is concerned with putting out a knife that will serve a broad spectrum of knife users...and serve them well. The average knife user will get very frustrated with ATS-34 or BG-42 when it comes to sharpening. I have talked with many of them myself. They say it is "just too difficult." Also, the average knife user cannot tell the difference between various steels (such as 440C and ATS-34); but a knife enthusiast can. That is why we market some of our products in a very, very high quality 440A for the vast knife user at large. The non-average knife user, such as a knife enthusiast/collector, will wish for more exotic and hard materials. That is fine. For SOG, it comes to marketing to as many people as will buy our products. And currently, that is a very large and growing population.
SOG does use a variety of steels to meet a variety of interests. I did a rough tally (this is rough, not exact) of our folders and fixed blades and from which steel they are made: BG-42 (2), ATS-34 (6), 440C (6), 440A (19), and SK-5 carbon (2). Here, there is a bit of something for everyone.
Regarding switching our entire line over to BG-42 (or other), I can't say that will or will not happen. Some of our knives have won us awards for overall design and materials. Because of that, it is possible for us to be cautious with altering the original version of a success. We are constantly looking for what will be good for the growth of SOG. If we felt that converting our whole line to BG-42 would be a financial windfall, I'm sure we would be strongly considering it. But at this time, that windfall is not evident.
I sincerely hope that you can appreciate that there is never the possibility of pleasing everyone. At SOG, we are trying to please the most (and it seems to be working).
Ron@SOG
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ron@sogknives.com