Yup, this question does come up fairly often. The answers here are pretty much typical of those in other threads. To my way of thinking there seems to be a few basic layers or categories that grinding fits into. Here are Some of them.
- Make shift and/or first stages of grinding on projects
- Draw filing and hand sanding bars
- Hand held angle grinders and cut off wheel (4", 4.5", 7" and/or 9")
- Hand held belt sanders and palm sander (clamped upside down in a vise)
- Bench top stone grinders (typically 6", .25 to .33 HP (sometimes more) often converted to scotch bite and buff wheels)
- Small spindle sanding "bits" used in drill press for profiling tight curves and handle shaping (lateral pressure tough on drill)
- 1x42 table top belt grinder (many makers use this for working the tight curves on handles)
- 2x42 table top belt grinder (affordable, some basic funtionality, one fast speed)
- 4x36 or 48" table top belt grinder (typically come with a 6" vertical disk as well, both can help with flat grinding/sanding)
- Entry level grinders
- Grizzly 2x72 with 8" contact wheel and basic flat platen (vertically stacked) mounted on right spindle of motor, heavy stitched buffing wheel mounted on left spindle (comes with single high speed motor, its position often interferes with grinding)
- Norm Coote's 2x72 has similar stack arrangement of platen vertically mounted over the contact wheel. Must provide your own motor, but can mount it further away from contact wheel using step pulleys and get 3 or 4 different speeds. (Cost about twice+ as much as Grizzly)
- Tracy Mickley's 2x72 NWG (No-Weld-Grinder): variable speed with step pulleys, or can install VFD variable drive motor or variable drive DC motor, can make interchangible tools, thus very versitile, tools compatible with KMG (Costs vary dependent on amount of salvage and recycle incorporated, skill level of constructor, choices of motor drive and its variability, choices of tooling. Likely cost, $750-$1000)
- High End Grinders
- Rob Fink's 2x72 KMG grinder, All the previously mentioned capabilities of the NWG and then some. Solid top notch construction with a large user base and variety of add on tools. Comes prefabbed. (Cost, $2000-ish)
- Bader (I never looked that far)
- Burr King (I never looked that far)
- Various flat surface grinders to flat grind plate stock and blade blanks, etc
Well this isn't a comprehensive list in the least, but maybe it'll help a little. I started with files, an angle grinder, bench grinder and a hand belt sander upsidedown in a vise. Still use the files, angle and bench grinders.
I started building the NWG, but its slow as I'm scrounging just about everything. Got a 8" contact wheel from Sun Ray (less than 1/3 the cost of one from Rob Fink or Tracey Mickley), but haven't spun it up yet to see how it'll do. Also got 2" skate board wheel for the idlers and small contact wheels. Picked up a 110VAC TEFC 1.5 HP 1725 RPM reversible motor from eBay (for $150 w/ shipping) I tried jerryrigging a lathe like setup using the motor as the drive w/ step pulleys to turn the drive and tracking wheels out of wood. Just couldn't quite get the turnings perfect enough. I've asked Santa for those two wheels, we'll (couldn't resist that) see. Still have to round up a few of the square tube pieces and then I should be good to go. It will be nice when it finally comes together!
While at Indian George's I scored a bunch of equipment from Ryan Whittemore, the Grizzly grinder among them. Glad to have it. With a course belt on it, it makes a fine basic general purpose shop grinder.
My latest grinder was a gift from my Grandmother when she passed. She left a hand full of dollars to spread around. I got Norm's grinder (thanks Grammie!). I haven't set it up yet for lack of a motor. I've resisted cock-roaching the motor from the NWG setup cause I keep on holding out for that to come together. To hell with that. I'm setting up the Coote! If Santa brings me a couple of wheels for the NWG, then I'll round up another motor.
Good luck with your pursuits, Phil