I'm not exactly sure why the thread was locked myself, as I had a reply I wanted to make. I guess I'll just say it here -
Andy, I suggest that you call Bob today and discuss how you've used the knives, what problem's you've encountered, and arrange for their return for repair and examination. User feedback is vital in any business.
Now take the following hypothesis with a grain of salt; I'm not a mechanical engineer, and I can't see the knives in their current state, and I'm not as intimate with the Rolling Lock design as Bob Taylor or Bob Brothers.
It's my belief that the problem here is pretty simple - just like anything else mechanical, parts that are subject to repeated collision with each other will wear out faster. Part of the nature of "kinetic opening" is that it's a lot tougher on the parts involved - and I'm willing to bet that no matter what lock is involved, every knife that uses this principle will get torn apart faster than normal.
Again, this is a wild ass guess, but from looking at the Carnivore and Sifu that I own, and opening and closing them a few time to watch what hit's where, I'm thinking that when the knives get back to REKAT there will be signs of deformation of the stop pin - *not* from a fault with the Rolling Lock itself. If that's the case, the deformation of the pin could put the blade out of proper alignment with the rolling lock, causing the failures that you experienced.
If that's the case, there are two solutions -
1. Make the stop pin bigger and tougher (or alternatively make it solid and geometrically shaped so it doesn't deform as readily). I'm not an engineer...
2. Make the Rolling Lock turn more when it engages the blade. If the lock itself hasn't sheared (which I doubt), then the only reason it could be failing is that it's not fully engaging the blade - eg it's catching the blade by it's edge instead of by it's (the lock's) belly. Fix for this? Change the mechanism so the lock turns more.
Again, I'm not a engineer, designer, etc, this is just a wild ass guess.
Of course, all of this is moot for the Escalator since the design is no longer being produced by REKAT... but if they do produce another design using similar principles then this will probably be used.
But, all that being said, the Rolling Lock design is solid. If it wasn't, Spyderco, Cold Steel, Gerber and a few other companies wouldn't have been trying so hard to buy it.
Both Bob's are extemely dedicated to putting out the best product they can, and they are not above doing a complete redesign if they have to in their goal for constant improvement. We've already seen the lock lever move from the front to the side, and I'm willing to bet that some other small changes would make it even tougher.
Spark
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Kevin Jon Schlossberg
SysOp and Administrator for BladeForums.com
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