Tom: What about using a stop pin that is much harder than the blade? I can understand not wanting the stop pin too soft, but harder would be better, right?
I was looking through the McMaster catalog and found some carbide drill bushings. Hardness was listed as 91 on Rockwell A scale (= about 77 RC) The question I have is, would I be able to tap this?? In the application I have for it, a tapped stop pin is preferred.