The most common reasons for that problem is the blade is not aligned with the detent ball and more commonly, your liner leaf has been cut too long.If your titanium liner is say .048 to .054 thick and your blade is say about 3 1/2" long the cut for the leaf should only be about 1 3/4" long and should be bent in a straight line near the start of the cut not a curve. For alignment of the 1/16' ball simply wait until the fit at the blade for the leaf spring is correct as is the fit of the blade between the liners, without the scales on close the blade , actually clamp it in position and then drill it. I prefer a no.55 for this and yes I drill with a carbide drill since the blade is now hard. So yes, a 53 is far too big even if you are drilling for alignment as I just said. The usually size stated to be used is a no.54 Here are a few more facts that may help you with your locks. The angle cut on the blade to take the leaf, yes, I know that it can be recommended to grind an arc, should be close to 8 degress. This lock face should be LEFT ground with a 120 grit belt and the leaf with a 400 or finer. I in fact use a 16 . The angle can be easily ground right first time and every time if you have a flat platen and a table. Place the 120 belt on your machine, clamp a 1/8" piece of flat stock 7/8" away from the belt. This will give you 8 degress or very close to it . The information I've given you avoids all the playing around trying to find what might work. The is no need to harden the end of the leaf spring. Sure I still see a problem here but only when I get sloppy with my work. By the way if you find you have drilled a bad alignment you can correct that by drilling say a 3/32 hole almost through the blade were the detent hole problem is and insert a piece of rod , give it a couple of taps to get it to expand, face it off, and then redrill .
If you cut your leaf spring a hair too short take a small cold chisel with a rounded edge and punch the scale side of the liner leaf in several places along the leaf.
These were at one time common problems for me too but these are the answers as well of course always the attention to do each step correctly.
Surprise, surprise, Mr. Terzuola gave you what worked for him .
I know washers of .010, .015, .020 will work but with .025 you just may be spreading your liners too far apart and creating an angle problem here with what I have given you.
I hope this helps eliminate some of the suggestions I have read being given by liner lock makers who may only do on their very first folders. There has been a lot of confusion created that created because they have in good will come forward but in fact are not getting the results every time as they should.
I am here a fellow member, only wishing to help out where I can, which is in truth very limited to liner locks and not even frame locks.
Frank