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NickWheeler said:IF I etched one in ferric for 10 minutes, it would absolutely eat into it and ruin the blade.
NickWheeler said:LB-
I know I had some fun at your expense before, but this is a fare question.
Etching is really only part of the process.
You need to have a good finish to start from. Ideally, you would have your blade at 1000X of finer. And a VERY VERY even finish at that. Any flaws in the blade will only show up worse when etched. Etching will not hide flaws.
Much akin to wood-working. Many folks think you can stain or even paint over flaws in wood. But that always just high-lights the flaws.
The blade HAS TO, HAS TO, HAS TO, be VERY clean prior to etching. You will want to clean it with acetone or paint thinner, and/or something like liquid ivory to make sure it is free of all dirt/grease before applying an etchant.
I used to etch in ferric for hamons (by hanging the blade down in a 5 parts distilled water to 1 part Ferric Chloride mix)... but now I prefer a solution of vinegar and dish soap. I heat it up in the microwave till it's hot, and then etch the blade using cotton pads dipped in the solution.
It's much less aggressive than ferric. It takes longer. It stinks. HOWEVER! It will bring out subtle features in a hamon that ferric won't.
IF, you use ferric, it should be a very dillute solution and a very quick etch. On some of my blades that I did in ferric, I held them in the ferric for 1-3 TEN SECOND intervals.
This is about half of the work.
This will darken the blade, and leave it with oxides all over the surface.
After neutralizing the etchant (I like Windex with ammonia as it's cheap, easy to find, and comes in a spray bottle) you need to remove the oxides.
This can be done in a myriad of ways. I prefer using very mild abrasive pastes, such as Flitz, Semi-Chrome, and the like.
The process of removing the oxides is (IMHO) every bit, if not MORE important than the etching. You can play with different finishes to come up with what really suits your fancy.
Some guys (I know Fowler does) buff before etching. If you buff a blade, you are actually "slurring" the surface. You are smearing it at a very fine level. This will create a surface that needs to be etched agressively and for longer time.
I think Ed etches for like 10 minutes or something like that in ferric.
The way I finish my blades with stones and abrasive paper, it opens up the grain of the blade, and makes it etch much differently than a buffed blade. IF I etched one in ferric for 10 minutes, it would absolutely eat into it and ruin the blade.
I feel the way Ed does it is good for edge quenched blades with some alloying elements like the 52100 he uses. He is trying to show the hardening line and give a peak at the crystalline structure of the steel.
I am trying to highlight all of the work with the thermal cycles, clay application, and finishing work... to bring out the intricate beauty that can be found in a hamon.
The way I do it is very time consuming...yet still pales to the time involved for a true and traditional Japanese polish.
Good luck with it
-Nick-
Just wanted to re-emphasize this part. Thanks, Nick.NickWheeler said:The process of removing the oxides is (IMHO) every bit, if not MORE important than the etching.
Thanks for the help.Daniel Koster said:doesn't hurt the blade at all. I do this often to check the pattern on damascus blades.