Recommendation? Testing a "Tactical" Knife

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May 12, 2021
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In the past couple months I've been contacted by a mother asking about a knife for her son who is in the marines. I've never made a knife for military or many "tactical" knives so, on the one hand, I don't have any experience with this. On the other hand, looking at the issued knives and what people seem to carry, I think I could make a much better knife. I decided to make two knives, destruction test one of them, and if the testing went well, I would sell her the other one. Here is the testing I did and my thoughts on it. I'd appreciate your thoughts!


Alright, I have got both of them through heat treatment and have ground and tested one of them. Some results which are confusing, hoping to get some thoughts. First off, this is my first time using Nitro V, though its sister AEB-L has become one of my primary steels. I austenitized at 1920 for 15 minutes, quenched in Aluminum, cryo'd with dry ice, and tempered at 400 degrees. I flat ground the edge to about 0.017 before sharpening. Behind the secondary bevel thickness of around 20 thou. This is thicker than I normally go, since usually I make knives optimized for slicing, not abuse. Honestly, some of these tests seem a little silly, but I figure a military knife could be more general use tool than knife.

Testing: Nothing scientific, but I was hoping it would be informative. I cut some cardboard, it held an edge fine and stropped back to sharp. Then I batoned some wood. It went through the clear Douglas Fir fine, as long as the blade could be reached from the other side. It had a hard time going through a knot, however, I'm guessing mostly because of its small size; the edge was perfectly fine after this. Chopping antler, not much happened, is it possible for antler to soften with age? I took a random bolt, probably 1/4in from the scrap bucket, and started hammering the blade through it. At first it mushed up the edge, which would make me think the blade is on the softer side. However, once about halfway through the blade chipped off in a crescent shape. I tried this again with some 304/303 1/8 pinstock, and though it cut through it, it chipped the blade as well, the steel acting exactly like it did with the bolt, just on a smaller scale. This is the main point of interest for me, as I'm a little confused. (Side note, the grain looks extremely fine, but I'm not sure how much you can tell about grain size after tempering). I did a little more testing, like cutting a 30-06 cartridge a few times and punching the tip through a coarse 1in brick. Both dulled the blade. And that's it.

Questions: How do people get blades to go through a bolt without chipping? Is it that their heat treat is dialed in, their edges are thick, and/or that they are using a different type of bolt?

Why did my blade mush up first, without microchipping, until about halfway through, when it chipped? Could a possible heat treat of harder steel, which gives more strength and resists deformation actually improve toughness, do you think? I know Larrin Thomas says that at a 450 degree temper he got lower hardness and toughness than at a 350 degree temper for Nitro V, which is interesting.

Thoughts: I'm thinking that if this knife (or it's brother) will be used more as a general cutting tool rather than chopping through walls and stuff, it would do very well. The question is whether a handmade knife made for active duty is/should be expected to break through concrete walls and stuff or not. Your thoughts? If you read this, thank you.
 
Chopping through nails and bolts is pretty much a matter of thickness directly behind the edge. HT is important but not as much. You can take a 65rc simple steel and unsharpened at 20thou edge thickness it will chop a nail with no damage. However if you sharpen it first it will probably show some deformation.
 
Yeah...no...in 24 years of service, I never once needed to chop thru anything substantial, including concrete or steel bolts (which come in a variety of materials and hardness btw). In fact, I used knives the same in mil service same as every day life. Or maybe even less rigorously - 550 cord, MRE's, occasional thread hanging off a uniform. The real question, which you came to at the end, is what exactly should the level of performance be for the steel you chose? It's nice to have the piece of mind that the knife will exceed whatever lowest bidder issue item he got from supply. But you, as a maker, want to max out the material's capability. If you want tougher, pick a different steel and teach yourself to heat treat it appropriately to see a measurable improvement over what you already made - you could probably cut bolts better with 5160 or 3v, for example. Which will in all likelihood not be appreciated btw. Most likely it's already better than it needs to be, which is great. You could always have one professionally heat treated to compare performance, see how your heat treatment measures up. Good luck with it!
 
It would probably help to know more specifically how it will be used. I was in the Marine Corps for 5 years but as an Air Winger and I just used my knives like anybody else with a pocket knife. Like tito tito said, most service members I worked with used it for basic stuff like opening MREs. However, there are plenty of Spec Ops folks that want something uniquely suited to hand to hand combat, or extreme corrosion resistance, or many other more specific uses, in which case your best best is to find out from that person specifically. If it's just a nice mom wanting to gift something cool to her Marine son, I would just make a normal knife that performs well for EDC use and looks cool at the same time and not worry about whether or not you can hammer it through a bolt or something else you might see on Forged in Fire.
 

Take a look at this video from YouTube
Nathan Carothers testing his Utility fighter
Design in 3V with the delta heat treatment protocol he chops through nails and cinder
Blocks without the edge deforming or taking on any damage I hope this helps !...

FRC505
 
i would not expect a handmade knife or any knife to break through concrete walls, no matter what the price. i will suggest a large chisel and hammer for that applicaton.

The demands placed on a knife in a combat situation can be different than you would expect to see kicking around the house or farm. While any knife can be expected to cut stuff, the person I was working with during the wars in Iraq and Afghanistan told me that knives were a handy tool carried in an easily accessible area on their kit that would get used for all kinds of non-cutting chores like prying open a glove box and he wanted his to be able to open a hole in a masonry wall and to work as a pry to open a door etc. Often times they weren't carrying a chisel and a hammer.
 
The question is whether a handmade knife made for active duty is/should be expected to break through concrete walls and stuff or not. Your thoughts? If you read this, thank you.

Not at all. The only caveat being: if they want it to be able to, and they're told it will be able to, then it needs to be able to.

Cutting a plain Jane 1/4-20 bolt is actually easier than cutting a 16D nail because that nail is work hardened wire and that tractor supply bolt is softer. Also, I think the smaller radius of the nail concentrates more force in a smaller area of the edge. That said, none of these materials are "calibrated" and these tests are really only useful in comparing different test pieces and for demonstration purposes.

If you're trying to cut a hardened steel bolt you're going to have a bad time.
 

Take a look at this video from YouTube
Nathan Carothers testing his Utility fighter
Design in 3V with the delta heat treatment protocol he chops through nails and cinder
Blocks without the edge deforming or taking on any damage I hope this helps !...

FRC505

The real purpose of that video was to demonstrate that the tweaks I made to the 3V heat treat to improve its mediocre edge stability did not make the steel brittle and fragile. Remember, 10, 15, 20 years ago when I was first talking about low temper tweaks on steels that usually got secondary hardening range was that I was doing it wrong because I wasn't following the heat treat protocol in the data sheet and "you're wrong, the metallurgists know better". Right here on this forum I was criticized by people who hadn't done anything themselves other than read and misunderstand something they saw on the internet or in a simplified book on the subject. The reality was (and is) that these materials (and their HT) were developed for tool and die work, not knives, and they simply needed to hit a target hardness with minimal risk of distortion and cracking (in big wonky sections) without part growth. None of those "standard" protocols were concerned about the behavior of the material in a very thin narrow section like a knife edge. Stabilized retained austenite and carbon lean martensite work great in tool and die, and not so great in a knife edge.

Any 3V knife can go through concrete without breaking. I was demonstrating that I hadn't thrown the baby out with the bathwater when addressing the edge stability issue. I never intended for folks to think that all knives need to be able to do these things, only that a 3V knife can do those things without sacrificing edge retention in rough use.
 
Also any before and after pictures that you can post ?...

FRC505
I'm trying to get some up, but haven't posted pictures on here before, so it is taking me a little while to figure out. I will probably make a video of the test and get some still shots of the blade in there as well.
Not at all. The only caveat being: if they want it to be able to, and they're told it will be able to, then it needs to be able to.
Makes sense. I appreciate all of your insight!
 
if someone were to ask me to make a combat/tactical knife for a soldier, I'd definitely overbuild it. I'd want for that knife to be 100% dependable. I might even send it to Nathan so he can shoot it, just to find out if it will take a bullet for whomever's carrying it. It probably would not be a great cutting tool compared to a Swiss Army knife, but it would not fail and I would think that anyone who'd consider carrying a custom knife into combat would likely have other knives for peeling their apples or whatever.
 
Good looking knife. I’m curious what your thoughts are or what you landed on in the end. Edge angle/thickness, heat treat, tests?
 
The demands placed on a knife in a combat situation can be different than you would expect to see kicking around the house or farm. While any knife can be expected to cut stuff, the person I was working with during the wars in Iraq and Afghanistan told me that knives were a handy tool carried in an easily accessible area on their kit that would get used for all kinds of non-cutting chores like prying open a glove box and he wanted his to be able to open a hole in a masonry wall and to work as a pry to open a door etc. Often times they weren't carrying a chisel and a hammer.
I had the opposite experience. Sold a lot of knives to guys going over seas. These guys that called me were not looking for a combat/tactical knife which I don't make anyhoo. Most were looking for relatively small EDC types or hunters.This team member was leaving on a sudden deployment and wanted one of my Sonoran Hunters. While I was working on one, it wasn't gonna be ready in time. I only had a few days to get it to him before he left. Only one I had around was my own personal one. Sold it to him at a big discount. I had just got it back from my friend Lil Dani the Huntress, as I'd loaned it to her for a turkey hunt:

bfRh0H7.jpg


So I buffed the bolster and handle, ran a Scothbrite over the blade and sharpened it, conditioned the sheath and sent er off.

From the sandbox:

1AVLdk4.jpg


VWAgFmO.jpg


He said it served him well and all the other guys on his team were jealous because he had the knifemaker's own knife. 3.5" blade, A2 @ 62RC about 7 7/8" oal, nickel silver bolster and African Blackwood handle.

Had another team member call me as his knife had just been stolen. He said it had gone around the world twice with him and had been to some really bad places. He was home on leave and he was getting gas in Salt Lake where he was from and somebody had stolen it off the dash of his truck while he was inside paying. He was wanting to order another just like it. It was a wooden handled Buckaroo model like this one, 6.5" oal with a 2 5/8" blade at 60RC.

WFJyBg4.jpg


We replaced that one for N/C. Like to take care of these guys when we can.

Made a bunch for alphabet soup guys too, heading over there. None of them were looking for a combat /tactical knife either.

Just a different perspective I guess.
 
I had the opposite experience. Sold a lot of knives to guys going over seas. These guys that called me were not looking for a combat/tactical knife which I don't make anyhoo. Most were looking for relatively small EDC types or hunters.This team member was leaving on a sudden deployment and wanted one of my Sonoran Hunters. While I was working on one, it wasn't gonna be ready in time. I only had a few days to get it to him before he left. Only one I had around was my own personal one. Sold it to him at a big discount. I had just got it back from my friend Lil Dani the Huntress, as I'd loaned it to her for a turkey hunt:

bfRh0H7.jpg


So I buffed the bolster and handle, ran a Scothbrite over the blade and sharpened it, conditioned the sheath and sent er off.

From the sandbox:

1AVLdk4.jpg


VWAgFmO.jpg


He said it served him well and all the other guys on his team were jealous because he had the knifemaker's own knife. 3.5" blade, A2 @ 62RC about 7 7/8" oal, nickel silver bolster and African Blackwood handle.

Had another team member call me as his knife had just been stolen. He said it had gone around the world twice with him and had been to some really bad places. He was home on leave and he was getting gas in Salt Lake where he was from and somebody had stolen it off the dash of his truck while he was inside paying. He was wanting to order another just like it. It was a wooden handled Buckaroo model like this one, 6.5" oal with a 2 5/8" blade at 60RC.

WFJyBg4.jpg


We replaced that one for N/C. Like to take care of these guys when we can.

Made a bunch for alphabet soup guys too, heading over there. None of them were looking for a combat /tactical knife either.

Just a different perspective I guess.
I think like most things in knifemaking, it all comes down to the individual user's personal preferences and specific uses for it. There's probably never a definitive answer for the "best knife" or best way of doing something.

Also, beautiful knives and pictures as always sir!
 
I think like most things in knifemaking, it all comes down to the individual user's personal preferences and specific uses for it. There's probably never a definitive answer for the "best knife" or best way of doing something.

Also, beautiful knives and pictures as always sir!
Thanks.
 
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