Bead blast it for a uniform, grippy texture. If you were careful to keep it even, a scotch-brite belt would work. I've played with the latter a little bit, but blasting always works.
If sandblasting, do you finish out the handles, sand blast, and then affix to the blade? Or is there a way to protect the blade finish if the handles are already attached? I usually affix, then shape all handles.
Cardboard and tape. Use the thin stuff that cereal boxes are made out of, a few layers and some clever taping and you have a poormans sheath and a protective cover.
You can just tape it off, yes. I usually screw construct knives that have G10, but not always. It's especially easy if you plan to finish the knife with a bead blast
The media won't penetrate masking tape unless you're being really aggressive with it. By the way, I just use aluminum oxide for the handles, never tried anything else.
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