James,
Obviously there's only so much I can tell you performance-wise as I've only had the folder back in hand for 6 hours, but I'll be happy to try and address as many of your questions as possible. As far as the lock up is concerned, it will be interesting to see what develops. Most importantly, let me say that the frame lock and blade tang engage in exactly the same spot as before. I do, however, feel a tiny bit more stickiness, if you will, when disengaging the lock. Mind you, I haven't had a chance to re-oil the blade yet (I just reassembled it dry at work), so it's possible that some of this effect will be mitigated once a conservative amount of Miltec is applied, but for now I might actually be so bold as to suggest that blade lock-up security might be slightly enhanced in some way. Only time will tell for sure, and I'll be happy to report back once some time has passed.
For the record, no part of the blade, handles or clip was masked in any way. There was some concern initially that oils or other foreign substances possibly trapped between the thumbstud and the hole in the blade which accepts the thumbstud might adversely affect the coating once the vacuum was applied, but a good degreasing was accomplished beforehand, and fortunately no problems were encountered whatsoever. The interesting side effect to this is that the complete edge of the blade now has a new boron carbide coating as well. It will be fun to see how this 90Hrc surface will contribute to the life of the current edge.
The reported lubricity of boron carbide is another potential benefit which I'll be interested in evaluating once I've been able to re-oil the folder. It's possible this process could make the blade action even smoother if that's possible.
This may well be what we've been looking for, James, but I reserve the right to make a definitive declaration until we've learned more about the work Darrell's folks are doing combining this coating with an equally thin ceramic based coating.
