TIL that Fastenal sells O1 tool steel...

Joined
May 28, 2013
Messages
308
Is this what I want as a knife-making noob? How do I heat treat it?
It's probably hot rolled and needs to be annealed first, but do I use oil or brine water?
Tomorrow I think I will pick some up.
 
1080/1084 would be better suited for starting, O1 requires a little more work if heat treating yourself, if sending out to be professionally heat treated O1 is fine
 
What they sell is likely precision flat ground stock, and is annealed...
but it's probably not the best to start off with. 1080/1084 wound be
an easier heat treat for someone just starting.

1080 or 1084 would require minimal soak at 1445-1475f prior to an oil
quench....followed by two tempers at 425f or more...depending on what the
blade will be used for.
 
If HT is done properly, they would take a comparable edge...which is to say
very keen.....1095 would keep it's edge a little longer...maybe, but would
be more difficult to HT properly.
 
Is this what I want as a knife-making noob? How do I heat treat it?
It's probably hot rolled and needs to be annealed first, but do I use oil or brine water?
Tomorrow I think I will pick some up.

Precision ground tool steel is annealed, clean and perfect with nice sharp edges

It should cut and file and drill like a dream.


You don't have to HT yourself, you can send it out.


However if you do that, pick A2 as it's air hardening and you can send it out to Texas knifemaker for Ht




And
the O in O1 stands for oil quenching
Even the water quench steels are quenched in oil because of the thin sections
although there are differences in the speed of the quench oil.
 
The Count's Standard Reply to New Knifemakers V31

The answer to a 13 year old student is different than a 60 year old machinist
We have members worldwide, you may have a local supplier, hammerin or helpful neighbour.
Please join our community and fill out your profile with location (Country, State, City), age, education, employment and hobbies so we get a sense of where and who you are.

Look at the threads stuck to the top of the page.

The basics in the simplest terms
Absolute Cheapskate Way to Start Making Knives-Printable PDF-Right Click and Save http://www.2shared.com/document/hk4wQruA/Absolute_Cheapskate_Way_to_Sta.html
http://www.scribd.com/doc/3622507/Jones-Scott-Jonesy-Absolute-Cheapskate-Way-to-Start-Making-Knives


Web Tutorials
Detailed instructions by Stacy E. Apelt http://www.bladeforums.com/forums/showthread.php?t=694673

The Things I Advise New Knife Makers Against-Printable PDF http://www.mediafire.com/?8og1ix21j9dcz4n

Handle Tutorial - Nick Wheeler-PDF http://www.mediafire.com/?02ra4do6xyzayeq
http://www4.gvsu.edu/triert/cache/articles/nw1/scales1.htm

Bob Egnath how to http://www.engnath.com/manframe.htm

Books
A list of books and videos http://www.bladeforums.com/forums/showpost.php?p=9435307&postcount=43

BladeForums - E-books or Google books http://www.bladeforums.com/forums/showthread.php?t=603203

Books I like:
David Boye-Step by Step Knifemaking
Tim McCreight-Custom Knifemaking: 10 Projects from a Master Craftsman
Clear, well organized, widely available and inexpensive.

Knife Design:
Think thin. Forget swords, saw-tooth spines, guthooks, crazy grinds and folders for your first knife.

Start with a drawing and show us, we love to comment on photos.
Then make a cardboard cutout template & draw in handles, pins and such.
Use playdough to shape a comfortable handle, good handles are not flat.

How to post a photo
http://www.bladeforums.com/forums/s...AL-Displaying-your-photographs-on-BladeForums

Google books thread for Lloyd Harding drawings, Loveless book & Bob Engnath Patterns. http://www.bladeforums.com/forums/showthread.php?t=603203

Bob Engnath Patterns in a PDF http://www.mediafire.com/?qgx7yebn77n77qx


Forging Books:
Lorelei Sims-The Backyard Blacksmith - A modern book with colour photos - forging - no knifemaking.

Jim Hrisoulas- Check for the cheaper paperback editions.
The Complete Bladesmith: Forging Your Way to Perfection
The Pattern-Welded Blade: Artistry in Iron
The Master Bladesmith: Advanced Studies in Steel

Machine Shop Basics -Books:
Elementary Machine Shop Practice-Printable PDF Http://www.archive.org/download/elementarymachin00palmrich/elementarymachin00palmrich.pdf

The Complete Practical Machinist-Printable -1885-PDF http://ia700309.us.archive.org/6/items/completepractic00rosegoog/completepractic00rosegoog.pdf
Right Click and save link as.
It’s being reprinted now if you prefer paper books

The $50 knife Shop-not reccomended
This book has a great title, but is NOT gospel. It confused me for a long time.
Forging is NOT necessary; you can file and grind to create a knife (stock removal)

Forget the Goop Quench BS, Even back when they used whale oil, it was still liquid oil.
Use a commercial quench oil & match oil speed to the steel type;
Grocery store canola oil works for some steels like 1084.

Junkyard steel requires skill and experience to identify and heat treat it properly.
Forget Lawnmower blades and railroad spike, start with a new known steel.
Good heat treating needs accurate temperature control and full quench.
You can buy proper steel like 1084FG from Aldo very cheaply, and quench in Canola.

Cable damascus is an advanced project has no place in a beginner’s book.

The grinders are the best thing about this book, but 2x72” belt grinders free plans are now on the web.


Videos

Don't be this guy
http://www.youtube.com/watch?v=gEOTtslHARQ

Heat Treating Basics Video-downloadable
Right click and save this. Watch it once a day for 10 days. http://www.archive.org/download/gov.ntis.ava08799vnb1/ava08799vnb1_512kb.mp4

Safety-video
Right click and save this. Watch it once a day for 10 days. http://www.howtomakeaknife.net/FreeStuff/SafetyVideo.wmv

Many knifemaking videos are available, some better than others.

The best beginner videos I have seen:
“Steve Johnson-Making a Sub-Hilt Fighter”

"Ed Caffrey - Basic Bladesmithing-Full DVD-ISO"

“Custom Knife Sheaths -Chuck Burrows - Wild Rose”
-(Paul Long has 2 videos, his sheath work & videos are fantastic, but more advanced-with inlays, machine stitching)

Green Pete's Free Video
Making a Mora bushcraft knife, stock removal, hand tools, neo tribal / unplugged heat treat.
Use a piece of known steel, not a file. This as an example of doing it by hand with few tools.
"Green Pete" posted it free using torrent files.
Be sure to look at the other titles I mentioned too - spend some time searching.

Greenpete Knifemaking Basics-on TPB
http://thepiratebay.org/torrent/499...femaking_Basics_-_Make_a_Mora_Bushcraft_Knife

How to download that video
http://www.utorrent.com/help/guides/beginners-guide

See a list of videos for rent and read the reviews, Some are good, some bad, expect to wait weeks or months

http://smartflix.com/store/category/9/Knifemaking

Draw Filing Demonstration
YouTube video -Draw Filing-for a flat finish http://www.youtube.com/watch?v=Dec78RQsokw

Steel
The “welding steel” at Home Depot / Lowes… is useless for knives.
Forget about lawnmower blades ,files and other unknown junkyard steels.
For all the work involved, it is very cheap to buy and use a known good steel.

If you send out for heat treating, you can use
Oil quenched O1, 1095, 1084
Or air quenched A2, CM154, ATS34, CPM154, 440C, plus many others.

For heat treating yourself with minimal equipment, find some Eutectoid steel and quench in Canola oil.
1084FG sold by Aldo Bruno is formulated for Knifemaking, Cheapest & made for DIY heat-treat.
http://njsteelbaron.com/
Phone # 862-203-8160

Suppliers List
http://www.bladeforums.com/forums/showthread.php?t=699736

Heat Treating
http://www.bladeforums.com/forums/showpost.php?p=9143684&postcount=7

You can send blades out for heat treating at $10 or $15 per blade for perfect results, and avoid buying the equipment.

Air Hardening Stainless Steel Only
Buck Pau Bos -Be sure to check the Shipping and Price tabs.
http://www.buckknives.com/index.cfm?event=bio.paulBos#
http://www.texasknife.com/vcom/privacy.php#services

Oil Hardening Carbon Steels and Air Hardening Stainless Steel
http://www.petersheattreat.com/cutlery.html
http://www.knifemaker.ca/ (Canadian)

FAQ's
http://www.hypefreeblades.com/faq.html

1095 is a good carbon steel, but a bad choice for a beginner with limited equipment.
1095 is "Hypereutectioid" and needs very precise temperature control and proper fast quench oil Like Parks 50 or Houghton K
Kevin Cashen - 1095 - hypereutectoid steel http://www.bladeforums.com/forums/showthread.php/673173-Working-the-three-steel-types

If you are sending one or 2 knives out for heat treatment, use 154-CM or CPM-154 or CPM-s35vn and ship it out to TKS -Texas Knifemaker Supply
It's the cheapest way to do 1 or 2 because of HT minimum charges.



Quenchants for Oil hardening steel
Forget the Goop Quench and Motor oil.

Use commercial quench oil & match oil speed to the steel type;
The best explanation and classification oil speeds I've seen
http://knifedogs.com/showthread.php?28197-Hardening-II-Quenching

Grocery store canola oil works well enough for your first knife-if you use the right steel like 1084

Brine and water are cheap, and technically correct for "water hardening" steels W1 and 1095 but a fast oil like Parks 50 or Houghton Houghto Quench K are less likely to give you broken blades
If you use water or brine, expect to hear a "tink" and have a cracked or broken blade

Glue – Epoxy
Use a new package of slow setting 30 min to 1 hour, high strength epoxy to attach blades to handles and seal out moisture.
Slow epoxy is stronger and gives you time to work with it.
Surface Prep is vital, drill tang holes/ grind a hollow, roughen the surfaces with abrasive or blasting is best.
Ensure the surface is clean and no oil including fingerprints.
Use Acetone & Alcohol, or Blasting.
Don't over clamp it. Avoid a “glue starved joint” when all the adhesive is squeezed out.
Use:
Brownell's Acraglas
West Systems G Flex
JB Weld


Grinder / Tools

Hand Tools
You can do it all by hand with files and abrasive cloth like the Green Pete video.
Just use 1084 instead of a file.

Stacy - 10 Tools
http://www.bladeforums.com/forums/showthread.php/1049666-Ten-Tools?p=11983527#post11983527

Photo of a nice bevel filing jig
http://www.flemingknives.com/imagesPrime/FileStation/KPicB007.jpg
Http://farm9.staticflickr.com/8486/8152684286_312b9fc8da_b.jpg
http://www.youtube.com/watch?v=r9iNDRwwBQQ#t=330

Grinders
A professional three or four wheel 2x72 is worth it
In my opinion, variable speed and a small wheel attachment are essential on a good grinder.
You can almost always improve tracking with more belt tension. It needs to be way tighter than you first think.

Entry Level Grinders
Sears Craftsman 2x42 belt grinder http://www.sears.com/shc/s/p_10153_12605_00921513000P?prdNo=3

Low Speed Modification Craftsman 2x42 belt grinder http://www.youtube.com/watch?v=2qfYT_m2Tw0


Commercial Production 2 x 72” Belt Grinder Reviews
http://www.prometheanknives.com/shop-techniques-3/grinders
http://www.cnccookbook.com/CCKnifeMakingGrinders.htm


DIY 2 x 72” Belt Grinders

KMG Clone Free Plans
http://www.metalwebnews.com/manuals/knife-grinder.pdf

NWG No Weld Grinder
http://usaknifemaker.com/plans-for-the-no-weld-grinder-sander-nearly-50-pages.html

EERF Grinder (EERF =“Free” backwards)
http://www.wilmontgrinders.com/Pages/EERFGrinder.aspx
http://blindhogg.com/blueprints.html

Buy the kit
http://polarbearforge.com/grinder_kit.html

What Belts to buy?
http://www.usaknifemaker.com/abrasive-belt-basics-what-kind-should-i-buy-p-1393.html



VFD Variable Speed made simple

Step pulleys are not as cheap as you may think
Maska cast steel pulleys are good and well balanced $75 EACH here plus shaft, bearings, belt

It all adds up to about 1/2 the price of a KBAC-27D

I like direct drive with no belts using a VFD and 3 phase motor for about $200 over the price of the step pulleys with much finer control.

Yes you can get cheaper NEMA 1 VFD’s and build your own enclosure
You may find them cheaper at other retailers and on Ebay direct from china.

Wayne Coe
http://www.waynecoeartistblacksmith.com/Motors___VFDs.html

VFD-
KBAC-27D

Motor
3 phase 220v 1.5 HP motor, TEFC, frame 56 or 56C,
RPM is up to you many are happy with a 1700 RPM running at double speed.
Make sure it has a footed base for the KMG and NWG, or a C flange face mount for Bader, Bee, Wilton and GIB styles.
I get them on ebay, even with paying $80 for shipping to Canada I save $$$ on a used motor.

The 1.5 HP combination is the most common, as reported by Rob Frink
It allows you to plug into any 110vac, 15 amp outlet.
A 2 HP motor requires a 220vac input.

There are cheaper VFD units like the TECO, but the only VFD I have found that will run a 1.5 HP motor on a 110v 15 amp input is the KBAC27D

It is NEMA4, sealed from metal dust that can burnout the unit.
It has good community and company support, manuals, hook-up diagrams, photos and settings on Rob Frink’s website.

I like the fact that I can buy it from a local distributor in Canada.

Travis W reports running a 2 HP on a 110v circuit, but I haven’t tried it.

Hookup is dead simple
http://www.beaumontmetalworks.com/VS-setup.html


Safety Equipment
Protect your -Eyes, Ears, Fingers, and Lungs – remove jewellery and use safety gear.

Respirators
Chronic lung disease and cancer really suck the joy out of life.
Goggle "Ed Caffrey lung cancer"
Wearing a mask on the top of your head doesn't count.

The minimum I would consider are silicone half masks with a P100 Filter
3M 7500
http://multimedia.3m.com/mws/mediaw...Ox_Uev7qe17zHvTSevTSeSSSSSS--&fn=CH7500FP.pdf

and North 7700
http://www.amazon.com/North-Safety-770030L-Silicone-Respirator/dp/B002C08YCW
http://www.amazon.com/North-7580P100-P100-Particulate-Cartridge/dp/B000UH6PSE/ref=pd_bxgy_hi_img_b.

Use a VOC & P100 combo cartridge for protection against acetone and solvents.
Prefilters can snap over the main filter for longer life.
There are 3 sizes, buy one in person at a safety supplier and get it fitted.

For beards, pick one of these
3M PAPR
Resp-O-Rator
3m Breathe Easy
Trend Airshield Pro
Air Cap II


Searching

This Google page searches BF and works well.
http://www.google.com/cse/home?cx=011197018607028182644:qfobr3dlcra

Can I get rich making knives ?
http://www.bladeforums.com/forums/s...knife-making-worth-it?p=11980504#post11980504

V31 Nov 1, 2013
Darrin Sander is no longer HT'ing blades.
http://www.bladeforums.com/forums/showthread.php/1074496-I-m-no-longer-heat-treating-blades

Countavatar.jpg
 
Last edited:
I'm gonna order a .156"x2" bar of 1084 from Aldo and try to HT myself. i suppose it comes pre-annealed? I'd also get some 3V to send out for HT but it's all out of stock.
 
Last edited:
Other than a propane torch, I only have access to an oxy-acetylene torch... will this work, or will I melt right through the blade?
 
Hi...I know how you may feel just starting into knife making with so many questions, and you may want instant answers. A lot of info is in the post above from the count. Based on your next few questions you didn't even look at it.

I suggest you do some homework with the search engine, it has a huge amount of info. The amount of info has to be taken in and thought about by you. You can do this over the weekend while you are waiting for your steel. Then do some research on building a little forge to heat treat that blade. Check back in when you have done some more research and have your blade ready for heat treating.
 
No need to apologize.....................

But many of your questions have been answered in The Count's Standard Reply to New Knifemakers V31 above and the sticky notes highlighted in yellow at the beginning of this sub-forum. Once you've dug through those many of your questions will have been answered or at least touched upon.
Once you've read those you'll have an idea of what you're getting in for. You might decide you need more personalized attention and someone will suggest contacting a knifemaker near where you live. You'll enjoy that and, perhaps, then you'll be ready to ask MORE INFORMED questions which will be answered in due course here ( sometime in conflicting ways ).

Good luck with your new adventure.

Corey "synthesist" Gimbel
 
I have used the O1 from Fastenal and it works just fine. It's not hard to work with, it drills and grinds with relative ease. But, I have noticed that on longer or thinner blades it likes to warp a bit if you're not careful during the quench. If you're sending the blade out to a professional for HT there shouldn't any problems.
 
I'm gonna order a .156"x2" bar of 1084 from Aldo and try to HT myself. i suppose it comes pre-annealed? I'd also get some 3V to send out for HT but it's all out of stock.

It comes annealed and pickled (clean of any forge scale). Mine came bowed a little, but I quickly realized that I could straighten it by hand while the bar was still long. I believe Aldo has worked on not having this happen, but really, it's no big deal.

I'd try 1/8" first. You'll find that recommended over and over for a reason. ;)

The Counts links have the best information that I've ever found anywhere.
 
Aldo was out of 1/8 (= 4/32). I got 5/32, which should do fine.

The Count's List is on version 31? wow
 
Aldo was out of 1/8 (= 4/32). I got 5/32, which should do fine.

The Count's List is on version 31? wow

Yeah, I figured that. That's why I'm working with 5/32" 1084. I also have 1/8" and it's a bigger difference than you might think.

Plus' for waiting for 1/8"-

Easier to work with.

Takes less $$ in belts (less elbow grease with files)

Easier to heat evenly

Likely a better steel for your application (a good indicator as to why it's sold out)

Less expensive

Possibly less $ for shipping

Plus' for using 5/32"-

Don't have to wait the extra week or w/e until it's in stock

A bit more room for error (not worth the trade off imo)

A stronger blade if you really need it.

There are probably a dozen more for each list, but those were things I considered when ordering. Had the wait been a week or so out, I'd have waited.
 
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