Tools needed for Making custom scales?

Joined
Oct 9, 2013
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Hello , I'm wanting to get into knife making , but don't have the necessary tools or space for that just yet , so I'm thinking about starting out with making G10 , Kirinite, or Micarta scales for various knives. I would like to start making custom scales for my new Rajah 2.
 
If you buy the Micarta or G10 in larger slabs you'll need a coping saw to cut the scales out although I use one of my band saws. A small bench vise and maybe a couple of medium c-clamps or a bar clamp to clamp the knife to a table to hold the knife while you're working on the handle. A half round double cut file, a half round smooth cut file (a rasp will be too coarse). A Harbor Freight 1x30 grinder isn't to expensive, a Craftsman 2x48 cost a little more plus grinding belts. A drill press like Blues Bender mentioned above plus drill bits, one of mine is a bench top model I found at a junk shop for $40. Different types of bolts used instead of pins will require matching step drills and other such specialty items. Large dowel rods and blocks of scrap wood will do for sanding blocks. Lots and lots of wet or dry sandpaper in all grits up to P2000.

When I started making knives, not so long ago, I had a lot of this stuff on hand in my wood shop, but if you're just starting out it's surprising how much stuff it takes to get started. You may have a friend or neighbor who would be nice enough to let you use his drill press, band saw or work bench. A local knife maker who could show you the ropes and teach the basics would be really great.
 
Before you go any farther, load this browser and search on the subject of G-10, Micarta, respirators, dust filtration, etc.
https://www.google.com/cse/home?cx=011197018607028182644:qfobr3dlcra

G-10 has very fine glass particles in its dust. It can be a serious irritant and is really bad to breath. Micarta can give off formaldehyde gasses as it is sanded, and can be an eye and lung irritant. All fine dust is bad to breath. Getting a good respirator, and vacuuming up all dust created off of the work area and your clothes is important.

With care and some planning, fitting scales is pretty simple. The tools can be very basic - files, sandpaper, and a Dremel tool with a bunch of bits and burrs will do most knife handle projects. A small belt sander, even a 1X30 from HF, and a simple small drill press are also nice to have.
 
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