searcher said:
If I have a blade that is 4 times as strong why would I want it to bend as far as a thin steak knife? I can pry with it with 4 times the force. Who cares what angle it breaks at?
Because you usually don't know the break point until after it breaks so you can end up with a set or a break the fact that it took more force might not always be relevant. To get specific I used a H1 for some wood digging and it was very stiff due to the cross section and then broke and lost a significant part of the tip. With the Cara Cara it was obvious it didn't have the strength and an attempt at prying just left the tip bent, so you staighten it and move on.
This is why makers like Fowler will heat treat their knives so they are
much weaker than if they are full hard, but they bend to much greater angles and will not fail by brittle fracture. In extremes makers like that want the knives to stay in one piece and they will argue they are tougher and they are in several respects. Then you have guys like Strider who prefer maximum strength, and disregard impacts or bending, and when the knives break they can go in multiple pieces, even shard.
I am not arguing that there is no point to increasing thickness, however just that you have to consider what you lose, with knives it is cutting ability, ability to bend, and of course the knife is heavier, generally there are also sharpening concerns, then higher cost, etc. . As with most factors there is some sort of "sweet spot" where the balance of properties gives the best compromise. Your viewpoint doesn't bound anything so why stop at 4x, this indicates an obvious problem with the arguement as you have no constraint.
Knives by their nature are brittle (break by "brittle fracture" mechanism which is by cleavage at grain boundaries). If they weren't they would not be hard enough to hold an edge worth a darn.
For steel knives, not all of it needs to be as hard as the edge, you have laminates, sam/mai, pattern steels, differential hardening/tempering, there is a fairly large amount of knives that will break by ductile failure I have handled and seen dozens including bending them to the point where they tear apart. Mission's Beta-Ti also won't see brittle failure, they also actually have to be torn apart, similar when subjected to impacts it will actually be cold worked and deform readily. Plus as noted, even when knives are very hard if they are thin they will have a large plastic region, Phil Wilson can bend his S90V knife to the point that they set simply because they are ground so thin. I have full hard (65/66) hrc knives and the edges are so thin and acute that when they are overstressed they fail by plastic deformation and not fracture.
-Cliff