Two Knifemakers, One new Company: Downeast Knife Company

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Jun 15, 2003
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1,500
Hi Guys,
I originally posted this over in the Maker's section, but a few people emailed me and suggested I put it out here too, where there's more traffic.

My good friend and neighbor, Lamont Coombs Jr, http://coombshandmade.com/ and I http://www.tanguaycustomknives.com/ have been kicking around the idea of doing a project together for some time now. I guess the idea came to us about a year or two ago. We are both workaholics though, and we just didn't have the time to devote to it fully.

Last fall, just before Thanksgiving, I had an accident while putting my daughters ATV in the cellar for the winter. I ended up on crutches with a busted foot, and too much time on my hands. We finally went to work and firmed up some ideas and a business plan. Our new company is called Downeast Knife Company.

Downeast Maine http://www.downeastregion.com/ is the name given to the mid-coast region of our state, the area where we live, and where our company will be located. Like the people of this region, our knives will be simple, hardworking, tough, and practical. Gimmicks don't cut it around here where the majority of the people struggle to make their living on the water, in the woods, in the paper and lumber mills, or in the potato and blueberry fields. We are building knives that will feel equally at home on the belt of a lobsterman, a Registered Maine Guide, a woodcutter, a game warden, the kid next door who just got deployed to Iraq, or the average guy during deer or moose season. Since everyone is feeling the economic crunch these days, we know our knives MUST be a good value (here, its a combination of outrageous heating oil and fuel prices, coupled with MANY jobs heading to distant shores).

Lamont and I promise to put our combined experiences together to produce the very best knives we can. Our commitment is to quality, value, and customer satisfaction. We promise that these knives will cut like the dickens and Stay Sharp!
One more thing, as long as there is a Downeast Knife Company, our knives will ALWAYS be 100% MADE IN THE USA! This is of the utmost importance to us, as we have both had friends and family members lose their jobs due to local companies moving out of the country.

Our first offering is called the DK Companion. Its a very practical design. It has a hollow ground 3.5" drop point blade constructed of 1/8" D2 steel (various blade finishes and coatings available), interchangeable micarta grips, thumb ramp, and lanyard hole. Two sheath options will be available. I will make the kydex sheaths, and we are very fortunate to have another good friend and neighbor, Chris Kravitt, of Treestump Leather, http://www.treestumpleather.com doing our leather sheaths. Another friend and fellow engineer, Paul Rohaly, of Rohaly Cutlery http://www.rohalycutlery.com/ is helping us with the design, our insignia, and the many CAD drawings necessary.

Our first prototype is almost complete. We plan to have 5 prototypes completed and ready for your inspection by the end of the month. Each prototype will have a different blade finish/grip/sheath configuration, so you can get an idea of what our different options will look like. I'll post pics here as soon as they are ready. We will be at the Feb 3, 2008 NCCA show in East Windsor, Connecticut as well. Originally, there will be 100 DK Companions made. After that, we plan to introduce a new design to our line each year, until we have an assortment of knives to serve every need.

Another new friend, fellow Maine-iac, and forum member (Thanks Shawn!) is helping us with our new web page. We hope to have it up as soon as our prototypes are complete. I'll post some pics here of our progress later today, or in the next few days, as time allots.

We'd love to hear your ideas, and what you think. Fire away.

Thank you!
Scott
 
Congrats on the new venture.....looking forward to seeing the prototypes.
 
Thanks Morrowj_98!
Something I forgot to add above, this Wednesday we meet with a laser engraver in our area. We'd like to offer laser engraving as an option on the grips. We're thinking unit insignias for police departments, fire departments, the Maine Warden Service, military units, that type of thing.
Keep you posted...
Scott
 
Also looking forward to seeing some good daily user knives from you guys. I also hope you will get some pics of your first knife up here for those of us who won't get to that knife show.
 
Sounds good. Personally, I like FBs in the range of 7-8" that are thin enough to carry IWB, or carried on a boot (Rightside up or upside down). I'm sure fellow LE would agree.

So, what's the rough dimensions of the first knife & what kind of price range are you looking at?
 
As a native closing in on his 7th decade, I pray for your success.
Will you have a "walk in" distribution point?
Pepe Ray
 
I always like to see nice, working knives.. I like the idea of the interchangeable scales. Do you have a local woodworker that would do various types of wood for scales also? Good luck on your new venture :thumbup:
 
Thanks guys, Pepe, Your prayers are appreciated. Hope He's listening.
OK, Answers first, then pics...

OAL about 8", Blade length 3.75" with 3.5" sharpened. Still working on the scale thickness. These will NOT be obnoxiously thick grips. There will be a multi-position kydex sheath available, as well as a leather pouch style sheath from Treestump Leather. If a customer wants something different, custom orders for each will also be accepted.

The scales will be replaceable/interchangeable with brass fasteners (Corby looking, before the slot is ground off). Wood is certainly an option we're looking at. I happen to love the look of checkered walnut. We're also looking at laser engraving both patterns and pictures on the grips as an option. I'll know about that after our meeting on Wednesday.

As far as a walk in distribution point- yes, you can visit our shop at any time! We have a local dealer in Bangor too. In addition, we hope to have the Kittery Trading Post in Kittery, The Freeport Knife Company in Freeport, and Jeckyl and Hydes in Bar Harbor carry our knives. Nothing is firm with any of those stores as of yet.

Price... Standard model, We're shooting for between $150 and $200.00. Custom jobs, the sky is the limit. These will also come with a Lifetime Warranty. Your knife will be covered as long as it is only used for cutting materials a knife is designed to cut!


Now the pictures. Here's the very first prototype just out of the kiln:

001-1.jpg


004-1.jpg


002-1.jpg


003-1.jpg


005.jpg
 
any word on why D2? i haven't had the best of luck field sharpening D2. the knife looks great but i'd much prefer a simple carbon steel with a coating. is that on the horizon?

Good Luck with the venture! can't wait to see what else you guys got!
 
Thanks guys, Pepe, Your prayers are appreciated. Hope He's listening.
OK, Answers first, then pics...

OAL about 8", Blade length 3.75" with 3.5" sharpened. Still working on the scale thickness. These will NOT be obnoxiously thick grips. There will be a multi-position kydex sheath available, as well as a leather pouch style sheath from Treestump Leather. If a customer wants something different, custom orders for each will also be accepted.

The scales will be replaceable/interchangeable with brass fasteners (Corby looking, before the slot is ground off). Wood is certainly an option we're looking at. I happen to love the look of checkered walnut. We're also looking at laser engraving both patterns and pictures on the grips as an option. I'll know about that after our meeting on Wednesday.

As far as a walk in distribution point- yes, you can visit our shop at any time! We have a local dealer in Bangor too. In addition, we hope to have the Kittery Trading Post in Kittery, The Freeport Knife Company in Freeport, and Jeckyl and Hydes in Bar Harbor carry our knives. Nothing is firm with any of those stores as of yet.

Price... Standard model, Between $150 and $200.00. Custom jobs, the sky is the limit. These will also come with a Lifetime Warranty, as long as its used for cutting materials a knife is designed to cut!

Here's the very first prototype just out of the kiln:

001-1.jpg


004-1.jpg


002-1.jpg


003-1.jpg


005.jpg


Now that's what I like to see!:thumbup::cool:

A very simple and practical design! I simply must have one of these in the future.

Thanks a lot Scott! Now I have even more ways to burn holes in my wallet!:p
 
Thanks Morrowj_98!
Something I forgot to add above, this Wednesday we meet with a laser engraver in our area. We'd like to offer laser engraving as an option on the grips. We're thinking unit insignias for police departments, fire departments, the Maine Warden Service, military units, that type of thing.
Keep you posted...
Scott

A very interesting concept....

I have an email for you in regards to it.
 
any word on why D2? i haven't had the best of luck field sharpening D2. the knife looks great but i'd much prefer a simple carbon steel with a coating. is that on the horizon?

Good Luck with the venture! can't wait to see what else you guys got!

Thank you!
The choice of D2 was not a difficult one, but we did discuss our options (and there were many!). We felt D2 was a good choice due to its terrific edge holding ability. Of course, its all in the heat treat.

We have both had very positive experiences with it in our "user grade" knives. We are going to offer some coating options for those who are concerned about corrosion, esp. around salt water. This air-hardening tool steel (with 12% chromium) is just below the threshold to call it a "stainless" steel.

Steel options is something we have discussed, and may offer after things are up and running. Here in the beginning its enough just to get everyone marching in the same direction! Too many options, I'm afraid, would quickly overwhelm us at this point.

Thank you for your suggestion.
Scott
 
Like the people of this region, our knives will be simple, hardworking, tough, and practical.

One more thing, as long as there is a Downeast Knife Company, our knives will ALWAYS be 100% MADE IN THE USA!
Scott


Well... you really cant ask for anything more than that! I personally cant wait for your knives to become available and i will definitely be buying one (that prototype looks great!) Keep up the good work, hope everything works out well...i will also be praying for you. :thumbup:
 
Congratulations on your new venture!
 
Thanks guys.

Keeping this business 100% in the USA, and as local as possible to our depressed region is very, very important to both of us. I can't begin to count the number of businesses we've seen throw in the towel in the last 10 years. It breaks my heart every time I hear one of my friends or family members say, "Well, we're all done this Friday. The mill is closing...." A very good friend of mine (we were in the Gulf War together) had to sell his small farm and move his family a away a few years ago. That look in his eyes when he told me has never left me. Maybe this is just a drop in the bucket. There's alot of work to be done to fixing the problems with the economy around here, but I gotta believe every little bit helps. I know they can all use the work.

Anyway... Lamont and I meet with the our friend Bill LaRose today to talk about grips and attachment screws. Bill owns a small machine shop in our area, and will be doing some CNC work for us. I should have a pretty good idea about grip thickness and screw design by the end of the day. Hopefully I'll have some more pics to post as well.

Shawn (Shaman) gave me a peek at our new web page this morning, and it looks great. He is amazing at this stuff. In about 5 seconds he's way the hell over my head! We couldn't do this without you man!

Thanks again everyone for all the words of encouragement. Any suggestions, we'd love to hear them. PM or email if you don't want to post openly. Don't worry about hurting our feelings either. We're big boys!

Thanks,
Scott
 
Hi all,

Normally I stay in the background on these types of things.
But I just want to add to Scott's thoughts. Maine is a tough place to live right now.
We're moving from a textile and industrial industry based state to something else... and I don't think we know quite yet. We have one of the highest levels of taxation in the country and one of the most gracious welfare systems.

My wife and I have made the very hard choice to stay in Maine, despite some impressive job offers in other places. We've done this as our little way to help slow the 'brain drain' that is happening here in Maine as people take, or are forced to take, other offers out of State.

I'm not a commercial web designer (as I am sure it shows.. ;)) and it is more of a hobby.
But sometimes when you get people (even hobbyist) together towards a common goal, it is not the pieces that mean as much as the project in its entirety. And to be honest, each of the websites represented could have a lot more flash and bang. But what we're trying to do is to make the venture of knife making affordable for the buyers. By keeping the websites streamlined and easy to maintain for any of the contributors, that is 'expense' that does not have to be built into the cost of the knives over time.

As the project comes to life, we/I welcome any feedback on the site people have to offer. But, please understand that as stated above it will be clean and cut to the chase. Not a whole lot of automation or more fancier programming involved. Just a nice straight forward way to see the process of how the knives will be made, a little about the people involved, and instructions on how to get your out knife from their hands and on to your belt.

I encourage you to also visit Scott and Lamonts other sites.
This business arrangement will not detract from their own independent work.
Tanguay Custom Knives
Coombs Handmade
Feedback welcome on those as well, just use the contacts listed on those websites... thanks.
 
But sometimes when you get people (even hobbyist) together towards a common goal, it is not the pieces that mean as much as the project in its entirety. And to be honest, each of the websites represented could have a lot more flash and bang. But what we're trying to do is to make the venture of knife making affordable for the buyers. By keeping the websites streamlined and easy to maintain for any of the contributors, that is 'expense' that does not have to be built into the cost of the knives over time.

Tanguay Custom Knives
Coombs Handmade
Feedback welcome on those as well, just use the contacts listed on those websites... thanks.
Bravo! If we want flash and bang, we can go to the movies. :P

Websites need to be clean, clear, and navigable. The Tanguay and Coombs sites qualify. :thumbup:
 
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