Using a router mounted in a router table

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Jun 2, 2007
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....to shape the curves and rounding over wood and synthetic handles?

Anyone do this? What type of a bit? Pros and Cons? Dangers cutting into some woods or synthetics?
 
I tried it several years ago. Sometimes it worked good and other times it ripped the material from my hand and wrecked it. I would advise not doing it mainly because the pieces are so small not to mention fingers don't grow back.
 
I looked @ your home page and can see you were inspired by someone.

Someone from the east, I suppose? Who, I have not a guess.:)

They are very nice. It is rare these days to see someone dedicated to an individual style.

As too using a router for doing round over on handles; I have some experience at this and will give you my pros and cons.

Use a quality carbide tipped cutter with a bearing on the tip to push against.

Since you are working with a small hand held piece, you need a very close clearence where the cutter comes through the table. You can fix it with a sheet of Plexiglas if the hole is to large.

The handle piece does not have to be flat, on its sides for this to work.
I always shaped the handle in all dimensions before using the router to turn the edges.

If you have a good grip on the piece and work in fairly small increments, this is an easy way to get the basic roundover on handles.

It works well with micarta[ mask required ] I have not tried any other materials.
My set up was a two hp router, clamped in a vise with a plexigla sheet mounted to it.

Who was your inspiration? An individual or was it the style itself.

Hope this is helpful:thumbup: Fred
 
I tried it several years ago. Sometimes it worked good and other times it ripped the material from my hand and wrecked it. I would advise not doing it mainly because the pieces are so small not to mention fingers don't grow back.

Show us a picture of your fingers Raymond. Did that router bite you?

:)Fred
 
An individual :) and the Japanese style wraps have always looked appealing to me. But making some wood and synthetic handles is also interesting to me.
 
I use a dremel router table with sanding drums, just like this. It works like champ for me...
41F3VKR38VL.jpg
 
You can take the jigs out and do the rounding free hand. Thats how I do it anyways. It is not so fancy but it is safer than normal router, I was struggling to get good perpendicular rounds, this table solved my problem. Also I use this to get perfect flat sides with those jigs and with diamond tips to make cutouts and guard slots on metals freehand ... Best side of this table is it is very cheap :)
 
Show us a picture of your fingers Raymond. Did that router bite you?

:)Fred

Fred, I quit while I was ahead. The few handles I did that were successful just didn't seem like it was worth the chance. I was using regular size router without any fence.
 
Oh, for heaven's sake,
Routers are easy to use, do a great job, and leave a nice finish.
It makes finger grooves very easy to do.

I've got the scars to prove it.

Bill
 
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