Re-reading the quenchant sticky by Kevin and running across a post about using two different quenchents got me thinking:
Why not combine brine and oil in one container for quenching. A 3 inch layer of warm oil poured on top of room temperature brine or water would give you the ability to initially quench the hot blade in fast acting brine for the first second or two, then raising it into the oil to complete the quench at a lower cooling rate than water or brine are capable of.
I don't know if this would totally solve the problem of vapor jacket unevenness, but it would better insure a deep quench on shallow hardening carbon steels while evening out the rest of the cooling curve. Another potential benefit would be the ability to use a wider selection of oils since the most critical part of the quench is in water.
Heat transfer between the two liquids could be an issue, but if the quench vessel is is long and narrow it will minimize the shared surface area between the oil and water, decreasing the transfer speed. It would really be a question of how hot the water is going to get from the oil poured into it in the time before the quench, and how hot the steam rising out of the water is going to make the oil. With the right temp start points for both it could probably be worked out reliably.
Let me guess: Been done before and it is a bad idea. I'm just curious why.
Why not combine brine and oil in one container for quenching. A 3 inch layer of warm oil poured on top of room temperature brine or water would give you the ability to initially quench the hot blade in fast acting brine for the first second or two, then raising it into the oil to complete the quench at a lower cooling rate than water or brine are capable of.
I don't know if this would totally solve the problem of vapor jacket unevenness, but it would better insure a deep quench on shallow hardening carbon steels while evening out the rest of the cooling curve. Another potential benefit would be the ability to use a wider selection of oils since the most critical part of the quench is in water.
Heat transfer between the two liquids could be an issue, but if the quench vessel is is long and narrow it will minimize the shared surface area between the oil and water, decreasing the transfer speed. It would really be a question of how hot the water is going to get from the oil poured into it in the time before the quench, and how hot the steam rising out of the water is going to make the oil. With the right temp start points for both it could probably be worked out reliably.
Let me guess: Been done before and it is a bad idea. I'm just curious why.