We seem to agree on the key legal points - i.e. that patents give their owners the ability to exclude others from doing what is claimed, that they must be precise, and if someone does indeed come up with something functionally different, then they have acheived a "design around" and can make it without fear of infringing the patent. However, where we differ is how the zip tie "wave" fits into those maxims. The invention of the hook shaped projection being used to open a knife is Emerson's, at least as far as the patent office knows. I think all of the arguments so far have been little more than artificial distinctions between Emerson's invention and the zip tie thing.
To me, if someone puts a zip tie on a knife so that it too catches on the draw and opens the blade, I would say that's a hook - what else does a hook do? Also, there is no requirement that the infringing device, whatever form it takes, look or be exactly the same as the patented one. There is also no requirement that it be well made or work every time. So long as a device accomplishes substantially the same thing in a substantially equivalent manner to that patented, it infringes the patent. This is known as infringement through the
doctrine of equivalents.
So, just because the patent says that the hook must be "formed as part of the blade" does not mean both the blade and the hook have to be different parts of the same piece of material. The zip tie, while accomplishing the "waving" operation, is part of the knife blade. It is not separate from the blade as it is attached to it. It can be detached, that is true, but it can not be detached while doing the waving.
Now, I don't know if someone preceded Emerson's wave with a similar concept. If it is indeed true, then that cuts against the validity of Emerson's patent. It does not, however, exonerate subsequent infringement of the patent. You can infringe an invalid patent. But, because an invalid patent can't logically be enforced, any infringement is no harm no foul. However, invalidity only saves you from paying damages - it does not mean that you don't infringe.
As far as patenting the axis lock vs. enforcing that patent against every type of lock, that's a red herring. Patents only cover what they claim. The axis lock patent does not claim a folding knife that can be locked in the open position. If it did, all locking knives would infringe, but the patent would be invalid for claiming what was already known prior to the patent.
This all comes down to the fact that, like everything created by lawyers, patent law is not black and white. It holds a lot of surprises for everyone. For example, in 1998 Benchmade got a patent on the liner lock.
From U.S. Patent Number 5,755,035 :
"1. A liner lock folding knife comprising:
(a) a handle;
(b) a blade hating a side defining a blade plane and including a locking face consisting principally of a concave surface having an axis of curvature oriented approximately parallel with said blade plane;
(c) a blade pivot interconnecting said blade with said handle and defining a blade pivot axis substantially normal to said blade plane, said blade being movable about said blade pivot axis, between a folded position and an extended position; and
(d) a locking finger located in said handle and having a contact end engaging said locking face and holding said blade in said extended position. "
[[I think "hating" is supposed to be "having" in the first line of (b), but "hating" is how it came off the USPTO web site]]