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- Oct 2, 2006
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It all depends on how a production knife is:
1. Controlled for material quality
2. Controlled for heat treating
3. Controlled for machining
There is no magic that a bloke in a custom shop can do that a manufacturer of a production knife cant. And in a custom shop, there very well might be more chance for errors in heat treating or machining errors for example than a pro setup where its done using CNC and computer controlled heat treating.
The difference is that production knife companies have a cost limit and they are not making knives for steel enthusiasts. They tend to run steels 2-3 points softer than optimal. 440A gets the cheapest heat treat and is usually run 56 rc. A custom maker would use oil quench and cryo, and get 59-60 rc from it. Don't be surprised if this steel from a custom maker hangs with steels like 154CM in edge retention, but is much tougher.
In reality, the hardness of production knives varies quite a bit, like the various Benchmades I have rockwell tested. Even the hardest samples were softer than I would have liked, though.