What the heck? A quick holiday build-along. Folder and hunter set.

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Oct 20, 2008
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I had to get these done by today to ship out. Well, I made it, and with 15 min. to spare! It's a pair of knives ordered by an old friend for him and his stepdad for xmas. I took a lot of pics along the way, with captions, enough to make hopefully an enjoyable build-along, if not a truly proper WIP.

Here goes.

These are the first knives to be made in my new shop. We moved all last month, during which time I was also setting up shop here. There's a lot left to be ironed out, but I'm reasonably set up now. So, check out the new digs in the background as we go.

Setting up the first stack. 7 layers of 15n20 and CruForgeV steels. My friend, being an enjoyer of cannabis, requested 420 layer steel, so I had to do a little math.
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Tack welding.
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Handle welded on.
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Getting some heat.
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Welding on the little giant.
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Drawing out.
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All drawn out and ready to cut and grind.
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Grinding scale off of cut pieces. I like a masonry wheel, much more aggressive on scale.
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The ends are tack welded again. This is five pieces of 7 layer steel, for a total of 35 layers when welded.
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Adding a little borax at a low heat.
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Heatin'.
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Welding again. Sideways on the mild drawing dies the first few blows, to drive flux out.
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35 layers welded and drawn out.
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35 layer bar cut into 4 pieces and restacked for a total of 140 layers.
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You get the point by now with the welding and drawing. Here the 140 layer bar has been welded, drawn, and cut into 3 pieces and restacked for a total of 420 layers.
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420 layer damascus steel bar welded and drawn out.
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Two blades forged. Surface texture hammered in to affect the damascus pattern for a "wood grain" look.
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That's it for now, concluding the hot work until HT. Stay tuned!
 
Shop looks good Salem. How does the CFV weld with the 15n20? Whats it like under the hammer?

Congrats on the new work space. We've been in our new shop for five years and are still pretty giddy about the space.

Fred
 
Ah, good to see some guys following along already.
Fred, CFV welds great to 15n20 and feels nice and soft under the hammer. I've been using this mix for about a year, and really like it.
 
Very cool Salem, wish I had the space to get into forging, 'specially the pattern welded stuff! Oh well I'll just have to drool over others' work until I get a house with a barn! Lol!
 
Ok, remember the disclaimer at the top that this wouldn't be as thorough as a real WIP...
So, without prelude we jump to the hunter blade, rough ground. Nice clean steel, looks like monosteel unetched.
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The folder blank, flattened to within .002" of itself. Good for now.
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A sheet of folder parts, drawn and scaled on the computer, printed correct size.
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Folder pattern on acrylic sheet.
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Dykem'ed and scribed.
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Liners scribed sawed out and profiled. 6Al4-V titanium at .060".
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Marking backspacer location for screw placement.
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Milling a piece of micarta down to .195", it will then get hand flattened down to .190", the finished thickness of the blade plus .040" total for washers.
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Pivot and backspacer holes have been drilled in liners, and now I'm tapping for screws, using my old drill press hand tapper.
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Pivot in blade drilled and reamed, mocked into liners with backspacer installed.
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Shaping up OK so far.
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Heating the hunter up for quenching.
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Getting there...
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Into 130f oil.
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Going in with the folder blade.
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Tempering at 425f.
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Ripping a block of stabilized spalted maple burl from Alpha Knife Supply. Just enough for both the folder and hunter.
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303 stainless bolsters screwed to the liners. Why 303? 'cause that's what I had in the right thickness. It does suck to work with. You can see the screw holes for the scales are in at this point, too.
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Scales cut out and profiled. Thumb disc installed. Bolsters bored for pivot relief.
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Hunter blade being sanded.
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A good tight hammer on fit for the 416 stainless guard at 400 grit blade finish.
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Back to the folder. Blade flats cleaned up and flattened a bit, stop pin located, drilled and reamed. A light press fit, requiring tapping or twisting to remove.
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The blade is sitting where I want it to, and I like the thumb disc look in this one...
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Don't want to wrap this up too fast, so that's all you get for now! More to come soon. Thanks for watching!
 
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Thanks a bunch, Salem, and congrats on your new shop! Everything looks great!

420 layers... lol. That's a new one. Good math skills too. :D
 
Aargh. I wish I had my surface grinder here. Making folders and kitchen knives will be so much better, being able to use it. I think I'm just going to have it shipped from New Jersey, transportation plans for it have changed.

Back to the shop to grind a bunch of hardened AEB-L kitchen knives, and take a couple additional pics of my lock-grinding setup for this thread.
 
lovin this so far! :thumbup: Thanks for taking time ta do this. I was glad that when I reached the bottom of this first page that it wasn't finished yet.. So, yay! something to look forward to over the weekend weekend! :o ...... :D

~Paul

My YT Channel Lsubslimed
 
Awesome thread. I also just finished up 5 knives for family this morning and the post office was closed so I had ups send it for me. aslo got there just before they closed.
 
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